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Optical Surface Coatings
Apollo Optical SystemsApril 1, 20261 min read

Controlling Reflection and Transmission in Optical Systems

Dr. Dale Buralli

Buralli’s Bytes - 30 years of Dr. Buralli’s Optical Knowledge!
Tidbits of knowledge to help the non-optical engineer better understand the nuances of designing polymer optic systems and components.

Why Optical Surfaces Need Coatings

The amount of light reflected and transmitted at a surface can be controlled by applying thin film coatings on the surface.

A common example of optical coating is the antireflection (or AR) coating. These carefully designed thin film stacks are usually manufactured by evaporative techniques. Complex, multi-element optical systems are only usable because AR coating technology has advanced along with optical fabrication technology.

 

Reflection Exists Across the Entire Electromagnetic Spectrum

As humans, our usual default definition of light is the visible spectrum. However, Maxwell’s equations apply across the electromagnetic spectrum.

It is sobering the first time one realizes that germanium, a common material used in the thermal infrared spectrum, has a refractive index of approximately 4.0, resulting in a Fresnel reflection loss of 36% per surface.

In other words, without coatings, more than a third of the incoming energy can be lost at every interface.


A Curious Historical Path to Anti-Reflective Coatings

The path of technological development is rarely a straight line, and the case of AR coatings is no different.

In the nineteenth century, both Fraunhofer and Lord Rayleigh observed that certain glass surfaces exhibited a reduced reflectance after forming a layer of tarnish with age.

In the 1890s, H. D. Taylor (perhaps best known to optical engineers as the inventor of the Cooke triplet), after noticing that tarnished lenses transmitted more light than untarnished lenses, developed a technique to artificially tarnish lenses via chemical etching.

What initially appeared to be surface degradation turned out to be a physical mechanism that could improve optical transmission.


More Than Antireflection: Other Uses of Optical Coatings

Coatings are also used to turn what is nominally a transparent surface into a reflector (by applying a thin layer of metal) or a beamsplitter (using a coating that is designed to reflect and transmit desired percentages of the incident light).

These engineered surfaces allow optical designers to precisely control how light is distributed through an optical system.

 

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