Freeform Lenses
Refractive Optical Elements
Fresnel Lenses
Diffractive Optical Elements
Precision Polymer Microscope Objective Lenses
Precision Polymer Optics for VR Headsets
Polymer LED Lenses
Aspheric Lenses
Aerospace Optical Components
Optical Windows
Engineered Illumination Light Guides
Engineered Illumination Systems
Substrate-Guided TIR Light Pipes
Beam Shapers
Beam Splitters
Optical Diffusers
ISO 13485-2016 Medical Device Quality certified

ISO 13485-2016 Medical Device Quality

Custom Optics Solutions for Precision Manufacturing

Custom optics solutions for precision manufacturing encompass advanced refractive, diffractive, and freeform optical elements engineered for medical devices, automotive systems, VR/AR displays, and aerospace applications. Apollo Optical Systems delivers lightweight, high-performance polymer and metal optics manufactured through injection molding and single-point diamond turning, achieving surface finishes down to 1.5 nanometers and tolerances within 0.002mm for applications demanding optical excellence.

Our Range of Products

Freeform Lenses

Freeform Lenses

  • 97-99% diffraction efficiency
  • 1.5nm RMS surface finishes
  • Lightweight large apertures
Refractive Optical Elements

Refractive Optical Elements

  • 1mm to 300mm diameter range
  • Surface finish <½ wave P-V
  • Multiple coating options
Fresnel Lenses

Fresnel Lenses

  • Large aperture designs
  • Reduces exotic materials need
  • Lower system complexity
Diffractive Optical Elements

Diffractive Optical Elements

  • Single material achromats
  • Wavefront aberration correction
  • 97-99% efficiency at design λ
Precision Polymer Microscope Objective Lenses

Precision Polymer Microscope Objective Lenses

  • Tight manufacturing tolerances
  • Chemically stable materials
  • Integrated positioning fiducials
Precision Polymer Optics for VR Headsets

Precision Polymer Optics for VR Headsets

  • Lightweight polymer construction
  • Complex surface geometries
  • Tight concentricity to 0.002mm

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Frequently Asked Questions

What tolerance levels can Apollo Optical Systems achieve in custom optics manufacturing?

We achieve tolerances down to 0.002mm concentricity, surface finishes of 1.5 nanometers RMS, and surface figures of <¼ wave peak-to-valley in metals and <½ wave in polymers.

What manufacturing methods does Apollo Optical Systems use for custom optical components?

Which industries benefit most from Apollo Optical Systems' custom optics solutions?

What materials can be used for custom optical element fabrication?

Does Apollo Optical Systems offer coating services for custom optics?

What is the typical size range for custom optical components?

How does Apollo Optical Systems ensure quality in custom optics manufacturing?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Devices & Life Sciences

Medical Devices & Life Sciences

Precision polymer optics for endoscopes, microscope objectives, optical covers, pulse oximeters, and diagnostic equipment requiring biocompatible materials and tight tolerances.

Aerospace & Defense

Aerospace & Defense

Lightweight optical systems for aircraft reading lights, emergency lighting, landing lights, tactical sights, night vision devices, and guidance systems meeting stringent performance requirements.

Automotive Systems

Automotive Systems

Advanced optics for LIDAR windows, automotive sensors, head and tail lighting systems, interior illumination, and emergency vehicle lighting with optimized light distribution.

VR/AR & Consumer Electronics

VR/AR & Consumer Electronics

High-performance freeform lenses and aspheric optics for virtual reality headsets, augmented reality displays, smartphone cameras, and head-mounted display systems requiring lightweight construction.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Precision Polymer Microscope Objective Lenses

Precision Polymer Optics Components and Manufacturing

Apollo Optical Systems specializes in precision polymer optical components including aspheric lenses, diffractive elements, Fresnel lenses, and beam shapers. Our advanced manufacturing capabilities deliver lightweight, cost-effective optical solutions for medical devices, automotive systems, VR/AR displays, and lighting applications with exceptional precision and quality.
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Precision Optics Components for Industrial Applications

Premium precision optical components engineered for demanding industrial applications. Our comprehensive portfolio includes refractive elements, diffractive optics, Fresnel lenses, and specialized solutions for medical, automotive, aerospace, and lighting systems. Each component delivers exceptional optical performance with tight manufacturing tolerances.
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Precision Optical Coatings for Custom OEM Solutions

Precision optical coatings engineered for custom OEM applications across medical devices, automotive systems, VR/AR displays, and lighting solutions. Our advanced coating technologies include anti-reflective, reflective, and specialized thin films applied to both polymer and glass substrates with exceptional durability and performance standards.
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Why Medical & Aerospace Industries Choose Apollo Optical Systems

End-to-End Optical Manufacturing

From design verification to high-volume production, our 21,000 sq. ft. facility houses single-point diamond turning, injection molding, and advanced metrology capabilities for complete optical solutions.

Precision Without Compromise

Achieving surface finishes down to 1.5 nanometers and tolerances within 0.002mm, our ISO 13485-2016 certified processes ensure optical performance meets the most demanding specifications.

Two Decades of Optical Innovation

Since 2002, we've delivered precision polymer and metal optics for medical devices, aerospace systems, and defense applications, backed by expertise from the University of Rochester's Institute of Optics.

Ready to Engineer Your Custom Optical Solution?

Connect with our optical design experts to discuss your precision optics requirements. Receive technical guidance, tolerance analysis, and a detailed quote within 48 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com