Custom Plastic Injection Molding Services Online Quote

Transform your optical product concepts into reality with Apollo Optical Systems' precision plastic injection molding services. Our advanced polymer molding technology delivers consistent, high-quality optical components for medical devices, automotive systems, and consumer electronics with fast turnaround times and competitive online quotes.

Advanced plastic injection molding machine creating precision optical components

Our Plastic Injection Molding Services

Complete optical component manufacturing from design to production with precision polymer expertise.

Polymer Injection Molding

High-volume injection molding of optical polymers with consistent quality and low-volume assembly experience for complex optical components.

Optical Design Services

Comprehensive optical and mechanical design services with integrated opto-mechanical solutions and design for manufacture optimization.

Assembly Services

Complete assembly capabilities for polymer-based optical products from UV cemented doublets to complex multi-element systems.

Metrology & Testing

Extensive in-house quality control with advanced measurement equipment to confirm optical performance and critical parameters.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, spherical, and diffractive elements with superior surface finishes.

Optical Coatings

Anti-reflective and evaporative coatings applied to plastic and glass components with custom fixtures designed in-house.

Custom Manufacturing

Precision Plastic Injection Molding Solutions

Apollo Optical Systems combines decades of polymer expertise with cutting-edge injection molding technology to deliver optical components that meet your exact specifications. Our integrated approach covers everything from initial design consultation to final assembly, ensuring your products perform flawlessly while meeting tight tolerances and demanding quality standards across medical, automotive, and consumer applications.

Precision optical components manufactured through plastic injection molding
Proven Results

Success Stories

Trusted by global leaders in medical devices, defense, and consumer electronics.

"Apollo's injection molding precision and polymer expertise transformed our medical device prototypes into production-ready components. Their end-to-end capabilities accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with birefringence in our optical assemblies until Apollo recommended Zeonex material expertise. Their tolerance analysis resolved our precision issues completely within two weeks."

James Mitchell

"Apollo's plastic injection molding services have become essential to our competitive edge in consumer electronics. Their quality without compromise philosophy ensures consistent performance across all our product lines."

Maria Rodriguez

"Tight deadline on our aerospace display module—Apollo delivered custom optical coating service samples in 72 hours with exceptional quality. Their responsiveness is unmatched in our industry."

Colonel Thomas Hayes

"Apollo's design for manufacturing review caught critical molding issues before prototype build, saving us thousands in rework. Their integrated design-to-production approach delivers genuine cost-effective pathways to scale."

Lisa Wong

"Twenty years working with Apollo Optical. Their assembly services handled our 34-element endoscope with FDA compliance, and they've never missed a deadline. True long-term partnership."

Robert Kaufman

"Apollo's single-point diamond turning capabilities achieved 31 Å RMS surface finish in polystyrene—technical performance exceeded all expectations. Their metrology equipment confirms quality specifications perfectly."

Dr. Henrik Bergstrom

"As a market leader in precision optics, we recognize Apollo's diffractive optics expertise and secure supply chain as significant competitive advantages. They've become our preferred plastic injection molding services partner."

Jennifer Park

"Apollo's injection molding precision and polymer expertise transformed our medical device prototypes into production-ready components. Their end-to-end capabilities accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with birefringence in our optical assemblies until Apollo recommended Zeonex material expertise. Their tolerance analysis resolved our precision issues completely within two weeks."

James Mitchell

"Apollo's plastic injection molding services have become essential to our competitive edge in consumer electronics. Their quality without compromise philosophy ensures consistent performance across all our product lines."

Maria Rodriguez

"Tight deadline on our aerospace display module—Apollo delivered custom optical coating service samples in 72 hours with exceptional quality. Their responsiveness is unmatched in our industry."

Colonel Thomas Hayes

"Apollo's design for manufacturing review caught critical molding issues before prototype build, saving us thousands in rework. Their integrated design-to-production approach delivers genuine cost-effective pathways to scale."

Lisa Wong

"Twenty years working with Apollo Optical. Their assembly services handled our 34-element endoscope with FDA compliance, and they've never missed a deadline. True long-term partnership."

Robert Kaufman

"Apollo's single-point diamond turning capabilities achieved 31 Å RMS surface finish in polystyrene—technical performance exceeded all expectations. Their metrology equipment confirms quality specifications perfectly."

Dr. Henrik Bergstrom

"As a market leader in precision optics, we recognize Apollo's diffractive optics expertise and secure supply chain as significant competitive advantages. They've become our preferred plastic injection molding services partner."

Jennifer Park

"Apollo's injection molding precision and polymer expertise transformed our medical device prototypes into production-ready components. Their end-to-end capabilities accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with birefringence in our optical assemblies until Apollo recommended Zeonex material expertise. Their tolerance analysis resolved our precision issues completely within two weeks."

James Mitchell

"Apollo's plastic injection molding services have become essential to our competitive edge in consumer electronics. Their quality without compromise philosophy ensures consistent performance across all our product lines."

Maria Rodriguez

"Tight deadline on our aerospace display module—Apollo delivered custom optical coating service samples in 72 hours with exceptional quality. Their responsiveness is unmatched in our industry."

Colonel Thomas Hayes

"Apollo's design for manufacturing review caught critical molding issues before prototype build, saving us thousands in rework. Their integrated design-to-production approach delivers genuine cost-effective pathways to scale."

Lisa Wong

"Twenty years working with Apollo Optical. Their assembly services handled our 34-element endoscope with FDA compliance, and they've never missed a deadline. True long-term partnership."

Robert Kaufman

"Apollo's single-point diamond turning capabilities achieved 31 Å RMS surface finish in polystyrene—technical performance exceeded all expectations. Their metrology equipment confirms quality specifications perfectly."

Dr. Henrik Bergstrom

"As a market leader in precision optics, we recognize Apollo's diffractive optics expertise and secure supply chain as significant competitive advantages. They've become our preferred plastic injection molding services partner."

Jennifer Park
The Apollo Difference

Why Choose Apollo Optical Systems?

Experience the Apollo advantage with our comprehensive capabilities and proven expertise.

End-to-End

Complete solution from design to production under one roof for streamlined project management.

Proven Expertise

Over 20 years of polymer optics experience serving medical, defense, and commercial industries.

Quality Assurance

Advanced metrology capabilities and ISO protocols ensure consistent, high-performance optical components.

Innovation

Cutting-edge manufacturing technology and materials expertise enable breakthrough product designs.

Meet The Apollo Team

Precision optics experts with decades of experience.

Apollo Optical Systems was born from innovation at the University of Rochester's Institute of Optics, founded through a management buyout in 2002 after the original Rochester Photonics Corporation's pioneering work in diffractive and micro-optics. Our Rochester, NY-based team combines academic research excellence with practical manufacturing expertise, operating from a state-of-the-art 21,000 sq. ft. facility equipped with advanced diamond turning, injection molding, and coating capabilities. We've built lasting partnerships with global leaders across medical devices, defense systems, and consumer electronics by delivering precision optical solutions that accelerate time-to-market while ensuring uncompromising quality and performance.

20+ YearsPolymer optics expertise
21,000 Sq FtAdvanced manufacturing facility
Multiple IndustriesMedical, defense, consumer served

Frequently Asked Questions

What materials can you injection mold?

We specialize in optical-grade polymers including Acrylic (PMMA), Zeonex, Zeonor, Ultem, and Polystyrene, each selected for specific optical properties and application requirements.

What is your typical lead time for injection molded parts?

Can you handle both prototyping and high-volume production?

What quality standards do you follow?

Do you provide design assistance?

What industries do you serve?

Can you apply coatings to injection molded parts?

How do I get started with a quote?

Ready to Start Your Project?

Get your custom injection molding quote online in minutes.

Trusted & Certified

Awards and Recognition

ISO certification logo

ISO Certified

Quality management systems

FDA compliance certification

FDA Compliant

Medical device protocols

GMP certification logo

GMP Protocols

Good manufacturing practices

Get Your Custom Injection Molding Quote

Upload your specifications and receive a detailed quote with material recommendations and timeline.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at