Polymer Injection Molding
High-volume injection molding of optical polymers with consistent quality and low-volume assembly experience for complex optical components.
Transform your optical product concepts into reality with Apollo Optical Systems' precision plastic injection molding services. Our advanced polymer molding technology delivers consistent, high-quality optical components for medical devices, automotive systems, and consumer electronics with fast turnaround times and competitive online quotes.

Complete optical component manufacturing from design to production with precision polymer expertise.
High-volume injection molding of optical polymers with consistent quality and low-volume assembly experience for complex optical components.
Comprehensive optical and mechanical design services with integrated opto-mechanical solutions and design for manufacture optimization.
Complete assembly capabilities for polymer-based optical products from UV cemented doublets to complex multi-element systems.
Extensive in-house quality control with advanced measurement equipment to confirm optical performance and critical parameters.
Precision machining of optical surfaces including aspheric, spherical, and diffractive elements with superior surface finishes.
Anti-reflective and evaporative coatings applied to plastic and glass components with custom fixtures designed in-house.
Apollo Optical Systems combines decades of polymer expertise with cutting-edge injection molding technology to deliver optical components that meet your exact specifications. Our integrated approach covers everything from initial design consultation to final assembly, ensuring your products perform flawlessly while meeting tight tolerances and demanding quality standards across medical, automotive, and consumer applications.

Trusted by global leaders in medical devices, defense, and consumer electronics.
Experience the Apollo advantage with our comprehensive capabilities and proven expertise.
Complete solution from design to production under one roof for streamlined project management.
Over 20 years of polymer optics experience serving medical, defense, and commercial industries.
Advanced metrology capabilities and ISO protocols ensure consistent, high-performance optical components.
Cutting-edge manufacturing technology and materials expertise enable breakthrough product designs.
Precision optics experts with decades of experience.
Apollo Optical Systems was born from innovation at the University of Rochester's Institute of Optics, founded through a management buyout in 2002 after the original Rochester Photonics Corporation's pioneering work in diffractive and micro-optics. Our Rochester, NY-based team combines academic research excellence with practical manufacturing expertise, operating from a state-of-the-art 21,000 sq. ft. facility equipped with advanced diamond turning, injection molding, and coating capabilities. We've built lasting partnerships with global leaders across medical devices, defense systems, and consumer electronics by delivering precision optical solutions that accelerate time-to-market while ensuring uncompromising quality and performance.
What materials can you injection mold?
We specialize in optical-grade polymers including Acrylic (PMMA), Zeonex, Zeonor, Ultem, and Polystyrene, each selected for specific optical properties and application requirements.
What is your typical lead time for injection molded parts?
Can you handle both prototyping and high-volume production?
What quality standards do you follow?
Do you provide design assistance?
What industries do you serve?
Can you apply coatings to injection molded parts?
How do I get started with a quote?
Get your custom injection molding quote online in minutes.
Quality management systems
Medical device protocols
Good manufacturing practices
Upload your specifications and receive a detailed quote with material recommendations and timeline.
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at