Polymer Injection Molding
Precision injection molding for medical device components using biocompatible polymers with consistent quality and low to high-volume capabilities for medical applications.
Precision injection molding services for medical device components with FDA-compliant protocols and biocompatible materials. From optical components to complex assemblies, we deliver consistent quality parts that meet stringent medical industry standards while accelerating your time-to-market.

Comprehensive manufacturing solutions for medical device components with FDA-compliant protocols and biocompatible materials.
Precision injection molding for medical device components using biocompatible polymers with consistent quality and low to high-volume capabilities for medical applications.
Complete assembly capabilities for medical devices ranging from simple components to complex 34-element systems under ISO, FDA, and GMP protocols.
Independent analysis of medical device designs to ensure compliance with specifications and regulatory requirements before production manufacturing begins.
Extensive quality control testing using advanced metrology equipment to confirm medical device parts meet critical parameters and specifications.
Specialized knowledge in medical-grade polymers including Ultem, Zeonex, and Zeonor for demanding healthcare applications requiring biocompatibility.
Specialized optical and protective coatings for medical device components including anti-reflective coatings for optical medical instruments and devices.
Our medical device injection molding services combine decades of precision manufacturing expertise with strict FDA compliance protocols. We specialize in biocompatible materials and deliver consistent, high-quality parts for medical applications from prototypes to high-volume production runs.

Partnering with global healthcare leaders to deliver precision medical device components.
We deliver unmatched precision and compliance for medical device manufacturing.
All manufacturing conducted under strict ISO, FDA, and GMP protocols ensuring regulatory compliance.
Over 20 years of precision manufacturing experience with proven partnerships in medical device industry.
Complete design, manufacturing, testing, and assembly services all under one roof for seamless project management.
Advanced metrology and testing capabilities ensure every part meets critical medical device specifications and standards.
Precision optics experts dedicated to your success.
Apollo Optical Systems was founded in 2002 through a management buyout, built on the innovative legacy of Rochester Photonics Corporation from the University of Rochester's Institute of Optics. Our team combines decades of precision manufacturing expertise with cutting-edge technology in our 21,000 sq. ft. Rochester, NY facility. We've established ourselves as a world leader in precision polymer optics, serving demanding medical applications where quality and performance cannot be compromised. Our commitment to innovation and proven partnerships has made us a trusted partner for global healthcare leaders seeking reliable, FDA-compliant manufacturing solutions.
What materials do you use for medical device injection molding?
We specialize in biocompatible polymers including Ultem (PEI), Zeonex, Zeonor, and other medical-grade materials that meet FDA requirements for medical device applications.
Are your manufacturing processes FDA compliant?
What volume capabilities do you offer for medical device parts?
Do you provide design verification services?
What quality control measures are in place?
Can you handle complex medical device assemblies?
What is your typical lead time for medical device projects?
Do you offer sterilization-compatible materials?
Talk to our medical device manufacturing experts for a free consultation.
Full regulatory compliance protocols
International quality management systems
Good manufacturing practice compliance
Get a free consultation and quote for your medical device injection molding needs.
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com