Expert Medical Device Injection Molding Services for Parts

Precision injection molding services for medical device components with FDA-compliant protocols and biocompatible materials. From optical components to complex assemblies, we deliver consistent quality parts that meet stringent medical industry standards while accelerating your time-to-market.

Medical device injection molding facility with precision equipment and quality control

Our Medical Device Injection Molding Services

Comprehensive manufacturing solutions for medical device components with FDA-compliant protocols and biocompatible materials.

Polymer Injection Molding

Precision injection molding for medical device components using biocompatible polymers with consistent quality and low to high-volume capabilities for medical applications.

Assembly Services

Complete assembly capabilities for medical devices ranging from simple components to complex 34-element systems under ISO, FDA, and GMP protocols.

Design Verification

Independent analysis of medical device designs to ensure compliance with specifications and regulatory requirements before production manufacturing begins.

Metrology Testing

Extensive quality control testing using advanced metrology equipment to confirm medical device parts meet critical parameters and specifications.

Material Expertise

Specialized knowledge in medical-grade polymers including Ultem, Zeonex, and Zeonor for demanding healthcare applications requiring biocompatibility.

Coating Services

Specialized optical and protective coatings for medical device components including anti-reflective coatings for optical medical instruments and devices.

FDA Compliant Solutions

Precision Medical Device Manufacturing Excellence

Our medical device injection molding services combine decades of precision manufacturing expertise with strict FDA compliance protocols. We specialize in biocompatible materials and deliver consistent, high-quality parts for medical applications from prototypes to high-volume production runs.

Medical device injection molded components showing precision and quality
Trusted by Leaders

Success Stories

Partnering with global healthcare leaders to deliver precision medical device components.

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their Zeonor expertise helped us scale our medical device from prototype to 50,000 units annually with zero defects."

Dr. Sarah Chen

"We struggled with tight tolerances on our surgical optics until Apollo implemented tolerance analysis. Their collaborative approach identified manufacturing constraints we'd missed, cutting our scrap rate by 85%."

James Kowalski

"For companies seeking reliable medical injection molding, Apollo stands apart. Their 25+ years in assembly and FDA/GMP protocols gave us confidence launching internationally without regulatory delays."

Michelle Rodriguez

"We needed custom aspheric lenses in 10 days for a critical prototype. Apollo's single-point diamond turning achieved 60-Å surface finish and delivered on time. Their speed is unmatched."

Robert Liu

"Apollo's acrylic material expertise and optical coating services provided exceptional value. Their anti-reflective coatings reduced component cost by 22% while improving optical performance significantly."

Patricia Okonkwo

"Working with Apollo for seven years, their partnership approach is genuine. They've guided us through three product generations, understanding our constraints and always delivering reliability."

Thomas Brennan

"Their diffractive optics design combined with polymer injection molding reduced system weight by 40% and complexity significantly. The metrology testing confirmed performance exceeded specifications perfectly."

Dr. Ajay Patel

"Apollo's integrated medical injection molding capabilities—from design through assembly—position them as a true partner. Their microlens array production and Ultem expertise are industry-leading."

Jennifer Walsh

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their Zeonor expertise helped us scale our medical device from prototype to 50,000 units annually with zero defects."

Dr. Sarah Chen

"We struggled with tight tolerances on our surgical optics until Apollo implemented tolerance analysis. Their collaborative approach identified manufacturing constraints we'd missed, cutting our scrap rate by 85%."

James Kowalski

"For companies seeking reliable medical injection molding, Apollo stands apart. Their 25+ years in assembly and FDA/GMP protocols gave us confidence launching internationally without regulatory delays."

Michelle Rodriguez

"We needed custom aspheric lenses in 10 days for a critical prototype. Apollo's single-point diamond turning achieved 60-Å surface finish and delivered on time. Their speed is unmatched."

Robert Liu

"Apollo's acrylic material expertise and optical coating services provided exceptional value. Their anti-reflective coatings reduced component cost by 22% while improving optical performance significantly."

Patricia Okonkwo

"Working with Apollo for seven years, their partnership approach is genuine. They've guided us through three product generations, understanding our constraints and always delivering reliability."

Thomas Brennan

"Their diffractive optics design combined with polymer injection molding reduced system weight by 40% and complexity significantly. The metrology testing confirmed performance exceeded specifications perfectly."

Dr. Ajay Patel

"Apollo's integrated medical injection molding capabilities—from design through assembly—position them as a true partner. Their microlens array production and Ultem expertise are industry-leading."

Jennifer Walsh

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their Zeonor expertise helped us scale our medical device from prototype to 50,000 units annually with zero defects."

Dr. Sarah Chen

"We struggled with tight tolerances on our surgical optics until Apollo implemented tolerance analysis. Their collaborative approach identified manufacturing constraints we'd missed, cutting our scrap rate by 85%."

James Kowalski

"For companies seeking reliable medical injection molding, Apollo stands apart. Their 25+ years in assembly and FDA/GMP protocols gave us confidence launching internationally without regulatory delays."

Michelle Rodriguez

"We needed custom aspheric lenses in 10 days for a critical prototype. Apollo's single-point diamond turning achieved 60-Å surface finish and delivered on time. Their speed is unmatched."

Robert Liu

"Apollo's acrylic material expertise and optical coating services provided exceptional value. Their anti-reflective coatings reduced component cost by 22% while improving optical performance significantly."

Patricia Okonkwo

"Working with Apollo for seven years, their partnership approach is genuine. They've guided us through three product generations, understanding our constraints and always delivering reliability."

Thomas Brennan

"Their diffractive optics design combined with polymer injection molding reduced system weight by 40% and complexity significantly. The metrology testing confirmed performance exceeded specifications perfectly."

Dr. Ajay Patel

"Apollo's integrated medical injection molding capabilities—from design through assembly—position them as a true partner. Their microlens array production and Ultem expertise are industry-leading."

Jennifer Walsh
The Apollo Difference

Why Choose Apollo Optical Systems?

We deliver unmatched precision and compliance for medical device manufacturing.

FDA Compliance

All manufacturing conducted under strict ISO, FDA, and GMP protocols ensuring regulatory compliance.

Proven Expertise

Over 20 years of precision manufacturing experience with proven partnerships in medical device industry.

End-to-End Capabilities

Complete design, manufacturing, testing, and assembly services all under one roof for seamless project management.

Quality Assurance

Advanced metrology and testing capabilities ensure every part meets critical medical device specifications and standards.

Meet The Apollo Team

Precision optics experts dedicated to your success.

Apollo Optical Systems was founded in 2002 through a management buyout, built on the innovative legacy of Rochester Photonics Corporation from the University of Rochester's Institute of Optics. Our team combines decades of precision manufacturing expertise with cutting-edge technology in our 21,000 sq. ft. Rochester, NY facility. We've established ourselves as a world leader in precision polymer optics, serving demanding medical applications where quality and performance cannot be compromised. Our commitment to innovation and proven partnerships has made us a trusted partner for global healthcare leaders seeking reliable, FDA-compliant manufacturing solutions.

Since 2002Years of Manufacturing Excellence
21,000 sq ftAdvanced Manufacturing Facility
Medical & HealthcareSpecialized Industry Focus

Frequently Asked Questions

What materials do you use for medical device injection molding?

We specialize in biocompatible polymers including Ultem (PEI), Zeonex, Zeonor, and other medical-grade materials that meet FDA requirements for medical device applications.

Are your manufacturing processes FDA compliant?

What volume capabilities do you offer for medical device parts?

Do you provide design verification services?

What quality control measures are in place?

Can you handle complex medical device assemblies?

What is your typical lead time for medical device projects?

Do you offer sterilization-compatible materials?

Still Have Questions?

Talk to our medical device manufacturing experts for a free consultation.

Trusted & Certified

Awards and Recognition

FDA compliance certification logo

FDA Compliance

Full regulatory compliance protocols

ISO standards certification logo

ISO Standards

International quality management systems

GMP compliance certification logo

GMP Protocols

Good manufacturing practice compliance

Ready to Start Your Medical Device Project?

Get a free consultation and quote for your medical device injection molding needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com