Custom Optical Design Services with Expert Engineering

Transform your optical concepts into reality with Apollo Optical Systems' comprehensive engineering solutions. From initial design through manufacturing, our Rochester-based team delivers precision optical systems that meet the most demanding performance requirements while accelerating your time-to-market.

Optical engineers designing custom precision optical systems with advanced software

Our Custom Optical Design Services

Comprehensive optical engineering solutions from concept to production with proven expertise.

Optical & Mechanical Design

Integrated opto-mechanical solutions with comprehensive design capabilities using ZEMAX®, CODE V®, OSLO®, and SOLIDWORKS® for complete system development.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, diffractive, and Fresnel components with sub-wavelength accuracy from 1mm to 300mm diameter.

Optical Coating Services

High-quality thin-film coatings for plastic and glass components including anti-reflective, mirror, filter, and beamsplitter coatings for UV to NIR ranges.

Diffractive Optics

Large aperture, lightweight optical elements that improve performance over conventional systems while reducing weight, complexity, and cost significantly.

Metrology & Testing

Comprehensive in-house metrology capabilities including interferometry, surface profiling, and coordinate measurement to ensure precision optical performance verification.

Assembly Services

Complete optical assembly capabilities from UV bonded doublets to complex multi-element systems with ISO, FDA, and GMP protocol compliance.

End-to-End Capabilities

Engineering Excellence in Every Optical Solution

Apollo Optical Systems combines decades of Rochester optical engineering heritage with state-of-the-art manufacturing capabilities. Our integrated approach ensures your custom optical designs not only meet specifications but are optimized for manufacturability and cost-effectiveness, delivering solutions that perform flawlessly in demanding applications.

Advanced optical design workstation with precision measurement equipment
Trusted by Industry Leaders

Proven Results

Delivering precision optical solutions for global leaders across medical, defense, and industrial sectors.

"Apollo's Single-Point Diamond Turning delivered precision aspheric optics that exceeded our aerospace specifications. Their 30Å RMS surface finish in polymers is unmatched. Reliable partner for 8+ years."

Dr. James Patterson

"We struggled with coating adhesion on polymer components until Apollo solved it. Their Optical Coating Service expertise in temperature-sensitive polymers fixed our production yield issues completely."

Sandra Liu

"For custom optical design in the medical imaging space, Apollo's end-to-end capabilities—from design through assembly—gave us competitive advantage. They understand both optical and mechanical constraints."

Robert Chen

"Tight 6-week deadline for prototype microlens arrays. Apollo delivered in 5 weeks without compromising quality. Their responsiveness and injection molding speed is exceptional."

Lisa Moreno

"Apollo's Polymer Injection Molding service with their bonding processes for doublets gave us cost-effective scaling. Superior value for high-volume production compared to traditional glass alternatives."

Michael Torres

"Working with Apollo for 12 years. They've grown with our company, always delivering consistent quality and treating us like partners, not transactions. Trust built on proven performance."

Karen Mitchell

"Apollo's Zeonex material expertise and tolerance analysis ensured our medical device met FDA sterilization requirements. Their metrology equipment verified specifications precisely to 0.1 micron."

Dr. Arun Patel

"As an industry peer, Apollo's custom optical design services set them apart. Their diffractive optics and single-point diamond turning capabilities positioned them as market leaders in precision polymer optics."

Eric Kaufmann

"Apollo's Single-Point Diamond Turning delivered precision aspheric optics that exceeded our aerospace specifications. Their 30Å RMS surface finish in polymers is unmatched. Reliable partner for 8+ years."

Dr. James Patterson

"We struggled with coating adhesion on polymer components until Apollo solved it. Their Optical Coating Service expertise in temperature-sensitive polymers fixed our production yield issues completely."

Sandra Liu

"For custom optical design in the medical imaging space, Apollo's end-to-end capabilities—from design through assembly—gave us competitive advantage. They understand both optical and mechanical constraints."

Robert Chen

"Tight 6-week deadline for prototype microlens arrays. Apollo delivered in 5 weeks without compromising quality. Their responsiveness and injection molding speed is exceptional."

Lisa Moreno

"Apollo's Polymer Injection Molding service with their bonding processes for doublets gave us cost-effective scaling. Superior value for high-volume production compared to traditional glass alternatives."

Michael Torres

"Working with Apollo for 12 years. They've grown with our company, always delivering consistent quality and treating us like partners, not transactions. Trust built on proven performance."

Karen Mitchell

"Apollo's Zeonex material expertise and tolerance analysis ensured our medical device met FDA sterilization requirements. Their metrology equipment verified specifications precisely to 0.1 micron."

Dr. Arun Patel

"As an industry peer, Apollo's custom optical design services set them apart. Their diffractive optics and single-point diamond turning capabilities positioned them as market leaders in precision polymer optics."

Eric Kaufmann

"Apollo's Single-Point Diamond Turning delivered precision aspheric optics that exceeded our aerospace specifications. Their 30Å RMS surface finish in polymers is unmatched. Reliable partner for 8+ years."

Dr. James Patterson

"We struggled with coating adhesion on polymer components until Apollo solved it. Their Optical Coating Service expertise in temperature-sensitive polymers fixed our production yield issues completely."

Sandra Liu

"For custom optical design in the medical imaging space, Apollo's end-to-end capabilities—from design through assembly—gave us competitive advantage. They understand both optical and mechanical constraints."

Robert Chen

"Tight 6-week deadline for prototype microlens arrays. Apollo delivered in 5 weeks without compromising quality. Their responsiveness and injection molding speed is exceptional."

Lisa Moreno

"Apollo's Polymer Injection Molding service with their bonding processes for doublets gave us cost-effective scaling. Superior value for high-volume production compared to traditional glass alternatives."

Michael Torres

"Working with Apollo for 12 years. They've grown with our company, always delivering consistent quality and treating us like partners, not transactions. Trust built on proven performance."

Karen Mitchell

"Apollo's Zeonex material expertise and tolerance analysis ensured our medical device met FDA sterilization requirements. Their metrology equipment verified specifications precisely to 0.1 micron."

Dr. Arun Patel

"As an industry peer, Apollo's custom optical design services set them apart. Their diffractive optics and single-point diamond turning capabilities positioned them as market leaders in precision polymer optics."

Eric Kaufmann
The Apollo Difference

Why Choose Apollo Optical Systems?

Experience the Apollo advantage in precision optical engineering.

End-to-End Capabilities

Complete in-house design, manufacturing, coating, and assembly capabilities under one roof.

Proven Expertise

Over 20 years of experience with heritage from University of Rochester's Institute of Optics.

Quality Without Compromise

Sub-wavelength precision with comprehensive metrology and testing capabilities ensuring consistent performance.

Innovation That Scales

Advanced manufacturing processes that accelerate time-to-market from prototype to high-volume production.

Meet The Rochester Engineering Team

Expert optical engineers with decades of combined experience.

Apollo Optical Systems was born from the prestigious University of Rochester's Institute of Optics, carrying forward a legacy of optical innovation that began in 1989. Founded through a management buyout in 2002, our Rochester-based team combines academic excellence with practical engineering expertise. Operating from our 21,000 sq. ft. facility in Rochester, NY, we've established ourselves as a trusted partner for precision optics, serving demanding applications across medical, defense, and industrial sectors. Our deep roots in Rochester's optical cluster provide access to world-class talent and cutting-edge research, enabling us to deliver solutions that push the boundaries of what's possible in optical engineering.

Since 2002Years of Engineering Excellence
21,000 sq ftAdvanced Manufacturing Facility
Multiple IndustriesProven Track Record

Frequently Asked Questions

What optical design software do you use for custom projects?

We use industry-leading optical design programs including ZEMAX®, CODE V®, and OSLO® for optical design, combined with SOLIDWORKS®, AutoCAD®, and PTC Creo® for mechanical design integration.

Can you handle both prototype and production volumes?

What materials can you work with for optical components?

Do you provide design verification services?

What coating capabilities do you offer?

How precise can your optical surfaces be?

What quality standards do you follow?

What is your typical project timeline?

Ready to Discuss Your Optical Design Project?

Connect with our engineering team for a detailed consultation on your custom optical requirements.

Engineering Excellence

Awards and Recognition

University of Rochester Institute of Optics certification emblem

University of Rochester Heritage

Institute of Optics legacy foundation

ISO quality management certification logo

ISO Compliance

International quality management standards

FDA compliance certification emblem

FDA Protocol Certified

Medical device manufacturing standards

Transform Your Optical Vision Into Reality

Connect with our Rochester engineering team to discuss your custom optical design requirements and discover how we can accelerate your project success.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at