Polymer Injection Molding
High-quality optical component manufacturing using advanced polymer materials with consistent quality and precision for low to high-volume production runs.
Transform your concepts into high-precision optical components with Apollo's advanced injection molding services. Our proven polymer expertise delivers exceptional quality parts with industry-leading turnaround times, ensuring your projects stay on schedule while meeting the most demanding optical performance requirements.

Complete optical component solutions from design through production with advanced polymer expertise.
High-quality optical component manufacturing using advanced polymer materials with consistent quality and precision for low to high-volume production runs.
Comprehensive optical and mechanical design capabilities with integrated opto-mechanical solutions using industry-leading software for optimized manufacturability.
Precision machining of optical surfaces including aspheric, spherical, and diffractive elements with exceptional surface finishes for prototype development.
Complete assembly solutions from UV bonded doublets to complex multi-element systems with over 25 years of experience and automation capabilities.
Advanced thin-film coating solutions including anti-reflective, mirror, and custom coatings applied to plastic and glass components using in-house expertise.
Comprehensive quality verification using advanced measurement equipment including CMM, interferometry, and optical profiling to ensure specification compliance.
Our state-of-the-art injection molding capabilities combine decades of optical expertise with advanced manufacturing technology. We specialize in optical-grade polymers delivering consistent, high-quality components for demanding applications across medical, aerospace, and industrial markets with unmatched speed to market.

Partnering with industry leaders to deliver innovative optical solutions worldwide.
Experience the difference that proven expertise and advanced capabilities make.
Complete optical solutions from design through manufacturing and assembly under one roof.
Over 20 years of precision optics experience with cutting-edge polymer manufacturing technology.
Advanced metrology and testing capabilities ensure every component meets exact specifications.
From prototype to high-volume production with consistent quality and accelerated time-to-market.
Experienced optical engineers and manufacturing specialists.
Apollo Optical Systems was founded in 2002 through a management buyout, building upon the innovative legacy of Rochester Photonics Corporation established in 1989 as a spin-off from the University of Rochester's Institute of Optics. Our team combines decades of research expertise with practical manufacturing experience, operating from a state-of-the-art 21,000 square foot facility equipped with advanced injection molding, diamond turning, and coating capabilities. We've evolved from pioneering research in diffractive and micro-optics to becoming a trusted partner for precision optical manufacturing, serving diverse markets from medical devices to aerospace applications while maintaining our commitment to innovation and quality excellence.
What materials can you injection mold for optical applications?
We specialize in optical-grade polymers including acrylic (PMMA), Zeonex, Zeonor, Ultem (PEI), and polystyrene, each selected for specific optical properties and application requirements.
What is your typical turnaround time for custom injection molding projects?
Do you offer design assistance for injection molding projects?
What volume ranges can you accommodate?
Can you provide assembly services after molding?
What quality control measures do you have in place?
Do you offer coating services for molded components?
What industries do you primarily serve?
Contact our optical engineering experts for a consultation and quote.
Founded on Institute of Optics research excellence
Advanced metrology and quality control systems
Recognized expertise in polymer optics manufacturing
Ready to transform your optical component concepts into reality? Contact our expert team for a consultation and discover how our fast turnaround injection molding services can accelerate your time-to-market.
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at
For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at