Custom Injection Molding Services with Fast Turnaround

Transform your concepts into high-precision optical components with Apollo's advanced injection molding services. Our proven polymer expertise delivers exceptional quality parts with industry-leading turnaround times, ensuring your projects stay on schedule while meeting the most demanding optical performance requirements.

Advanced injection molding machine producing precision optical components

Our Injection Molding Services

Complete optical component solutions from design through production with advanced polymer expertise.

Polymer Injection Molding

High-quality optical component manufacturing using advanced polymer materials with consistent quality and precision for low to high-volume production runs.

Optical Design Services

Comprehensive optical and mechanical design capabilities with integrated opto-mechanical solutions using industry-leading software for optimized manufacturability.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, spherical, and diffractive elements with exceptional surface finishes for prototype development.

Assembly Services

Complete assembly solutions from UV bonded doublets to complex multi-element systems with over 25 years of experience and automation capabilities.

Optical Coatings

Advanced thin-film coating solutions including anti-reflective, mirror, and custom coatings applied to plastic and glass components using in-house expertise.

Metrology Testing

Comprehensive quality verification using advanced measurement equipment including CMM, interferometry, and optical profiling to ensure specification compliance.

Fast Turnaround

Precision Injection Molding That Delivers Results

Our state-of-the-art injection molding capabilities combine decades of optical expertise with advanced manufacturing technology. We specialize in optical-grade polymers delivering consistent, high-quality components for demanding applications across medical, aerospace, and industrial markets with unmatched speed to market.

Precision optical components being manufactured through injection molding process
Trusted By Leaders

Success Stories

Partnering with industry leaders to deliver innovative optical solutions worldwide.

"Apollo's polymer injection molding delivers exceptional quality and reliability. Our optical components consistently meet specifications with excellent surface finishes and dimensional accuracy every single time."

Sarah Chen

"We struggled with coating temperature limitations on our acrylic components until Apollo's team explained their specialized polymer coating process. Problem solved, and production accelerated significantly."

James Patterson

"For custom injection molding, Apollo is unbeatable. Their end-to-end capabilities and proven expertise in diffractive optics help us stay ahead in a competitive market."

Michael Torres

"Tight deadline for our defense contract? Apollo's team responded in 48 hours with prototypes. Their single-point diamond turning capabilities and fast turnaround saved our entire schedule."

Colonel David Hutchins

"Apollo's injection molding services offer outstanding value. Their end-to-end capabilities eliminated multiple vendor costs, and their microlens array production quality exceeded expectations."

Rebecca Goldstein

"Fifteen years working with Apollo. They've become our trusted partner for Zeonex and acrylic components. Their long-term commitment to quality and consistency is unmatched in the industry."

Robert Liu

"Their assembly services capability impressed us most—handling UV bonded doublets to 34-element endoscopes with ISO and FDA compliance. Technical precision and scalability are remarkable."

Dr. Katherine Walsh

"As an aerospace supplier, custom injection molding quality is critical. Apollo's proven expertise, precision manufacturing, and secured supply chain give us confidence to recommend them industry-wide."

Thomas Bergstrom

"Apollo's polymer injection molding delivers exceptional quality and reliability. Our optical components consistently meet specifications with excellent surface finishes and dimensional accuracy every single time."

Sarah Chen

"We struggled with coating temperature limitations on our acrylic components until Apollo's team explained their specialized polymer coating process. Problem solved, and production accelerated significantly."

James Patterson

"For custom injection molding, Apollo is unbeatable. Their end-to-end capabilities and proven expertise in diffractive optics help us stay ahead in a competitive market."

Michael Torres

"Tight deadline for our defense contract? Apollo's team responded in 48 hours with prototypes. Their single-point diamond turning capabilities and fast turnaround saved our entire schedule."

Colonel David Hutchins

"Apollo's injection molding services offer outstanding value. Their end-to-end capabilities eliminated multiple vendor costs, and their microlens array production quality exceeded expectations."

Rebecca Goldstein

"Fifteen years working with Apollo. They've become our trusted partner for Zeonex and acrylic components. Their long-term commitment to quality and consistency is unmatched in the industry."

Robert Liu

"Their assembly services capability impressed us most—handling UV bonded doublets to 34-element endoscopes with ISO and FDA compliance. Technical precision and scalability are remarkable."

Dr. Katherine Walsh

"As an aerospace supplier, custom injection molding quality is critical. Apollo's proven expertise, precision manufacturing, and secured supply chain give us confidence to recommend them industry-wide."

Thomas Bergstrom

"Apollo's polymer injection molding delivers exceptional quality and reliability. Our optical components consistently meet specifications with excellent surface finishes and dimensional accuracy every single time."

Sarah Chen

"We struggled with coating temperature limitations on our acrylic components until Apollo's team explained their specialized polymer coating process. Problem solved, and production accelerated significantly."

James Patterson

"For custom injection molding, Apollo is unbeatable. Their end-to-end capabilities and proven expertise in diffractive optics help us stay ahead in a competitive market."

Michael Torres

"Tight deadline for our defense contract? Apollo's team responded in 48 hours with prototypes. Their single-point diamond turning capabilities and fast turnaround saved our entire schedule."

Colonel David Hutchins

"Apollo's injection molding services offer outstanding value. Their end-to-end capabilities eliminated multiple vendor costs, and their microlens array production quality exceeded expectations."

Rebecca Goldstein

"Fifteen years working with Apollo. They've become our trusted partner for Zeonex and acrylic components. Their long-term commitment to quality and consistency is unmatched in the industry."

Robert Liu

"Their assembly services capability impressed us most—handling UV bonded doublets to 34-element endoscopes with ISO and FDA compliance. Technical precision and scalability are remarkable."

Dr. Katherine Walsh

"As an aerospace supplier, custom injection molding quality is critical. Apollo's proven expertise, precision manufacturing, and secured supply chain give us confidence to recommend them industry-wide."

Thomas Bergstrom
The Apollo Advantage

Why Choose Apollo Optical Systems?

Experience the difference that proven expertise and advanced capabilities make.

End-to-End Capabilities

Complete optical solutions from design through manufacturing and assembly under one roof.

Proven Expertise

Over 20 years of precision optics experience with cutting-edge polymer manufacturing technology.

Quality Without Compromise

Advanced metrology and testing capabilities ensure every component meets exact specifications.

Innovation That Scales

From prototype to high-volume production with consistent quality and accelerated time-to-market.

Meet The Apollo Team

Experienced optical engineers and manufacturing specialists.

Apollo Optical Systems was founded in 2002 through a management buyout, building upon the innovative legacy of Rochester Photonics Corporation established in 1989 as a spin-off from the University of Rochester's Institute of Optics. Our team combines decades of research expertise with practical manufacturing experience, operating from a state-of-the-art 21,000 square foot facility equipped with advanced injection molding, diamond turning, and coating capabilities. We've evolved from pioneering research in diffractive and micro-optics to becoming a trusted partner for precision optical manufacturing, serving diverse markets from medical devices to aerospace applications while maintaining our commitment to innovation and quality excellence.

Since 2002Years of Manufacturing Excellence
21,000 sq ftAdvanced Manufacturing Facility
7 IndustriesMarkets Served Worldwide

Frequently Asked Questions

What materials can you injection mold for optical applications?

We specialize in optical-grade polymers including acrylic (PMMA), Zeonex, Zeonor, Ultem (PEI), and polystyrene, each selected for specific optical properties and application requirements.

What is your typical turnaround time for custom injection molding projects?

Do you offer design assistance for injection molding projects?

What volume ranges can you accommodate?

Can you provide assembly services after molding?

What quality control measures do you have in place?

Do you offer coating services for molded components?

What industries do you primarily serve?

Ready to Start Your Project?

Contact our optical engineering experts for a consultation and quote.

Innovation & Excellence

Awards and Recognition

University of Rochester Institute of Optics certification logo

University of Rochester Legacy

Founded on Institute of Optics research excellence

Precision manufacturing certification badge

Precision Manufacturing Standards

Advanced metrology and quality control systems

Optical industry leadership award emblem

Optical Industry Leadership

Recognized expertise in polymer optics manufacturing

Get Started with Your Custom Injection Molding Project

Ready to transform your optical component concepts into reality? Contact our expert team for a consultation and discover how our fast turnaround injection molding services can accelerate your time-to-market.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at