Expert Optical Injection Molding Services for Precision Components

Transform your optical designs into high-precision polymer components with Apollo Optical Systems' advanced injection molding capabilities. From concept to production, we deliver consistent, high-quality optical parts with exceptional dimensional accuracy and surface finish quality for demanding applications across medical, aerospace, and industrial sectors.

Precision optical injection molding equipment producing polymer optical components

Our Optical Injection Molding Services

Complete polymer optical manufacturing from design to assembly with advanced molding technology.

Polymer Injection Molding

Advanced injection molding technology producing consistent, high-quality optical parts with innovative bonding processes for polymer doublets and triplets.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, spherical, diffractive, and Fresnel geometries with exceptional surface finish quality.

Optical Coating Service

High-quality thin-film optical coatings for plastic components including anti-reflective, mirror, filter, and beamsplitter coatings.

Assembly Services

Comprehensive assembly capabilities from UV cemented doublets to complex multi-element optical systems with automation for high-volume production.

Metrology and Testing

Extensive in-house measurement capabilities including CMM systems, interferometers, and surface profilers to ensure optical component quality.

Design Verification

Independent analysis and optimization of optical designs with prototype validation to ensure performance specifications before production.

End-to-End Solutions

Precision Polymer Optics Manufacturing Excellence

Apollo Optical Systems combines advanced injection molding technology with precision diamond turning and optical coating capabilities to deliver superior polymer optical components. Our integrated manufacturing approach ensures consistent quality, optimal performance, and cost-effective production scaling from prototypes to high-volume manufacturing for demanding optical applications.

High-precision optical components manufactured through injection molding
Proven Results

Success Stories

Trusted by leading companies in medical, aerospace, and industrial sectors worldwide.

"Apollo's Polymer Injection Molding service delivered exceptional quality and consistency for our medical device components. Their precision and reliability have been outstanding."

Dr. Sarah Chen

"We struggled with tolerance stack-up on our imaging system until Apollo's tolerance analysis identified the root cause. Their collaborative approach solved our performance issues completely."

James Patterson

"As a procurement manager, I've evaluated many optical injection molding companies, and Apollo stands out for their integrated design and manufacturing capabilities that truly reduce time-to-market."

Michael Rodriguez

"Tight deadline on our defense contract prototype seemed impossible, but Apollo's rapid SPDT and injection molding capabilities delivered within 72 hours. Incredible responsiveness."

Colonel David Freeman

"Their Single-Point Diamond Turning service with aspheric surface capabilities and excellent surface finish (60-80 Å RMS) provided superior optical performance at a competitive price point."

Lisa Wang

"Apollo's microlens array production using their laser-written masters transformed our beam-shaping application. The consistency across batches has been exceptional."

Robert Hutchins

"After 15 years partnering with Apollo on our optical assemblies, their long-term commitment to quality, innovation, and reliability has become foundational to our supply chain security."

Patricia Morrison

"Competing against other optical injection molding companies, Apollo's end-to-end capabilities—design, SPDT prototyping, injection molding, coating, and assembly—give us significant market advantages."

Thomas Blackwell

"Apollo's Polymer Injection Molding service delivered exceptional quality and consistency for our medical device components. Their precision and reliability have been outstanding."

Dr. Sarah Chen

"We struggled with tolerance stack-up on our imaging system until Apollo's tolerance analysis identified the root cause. Their collaborative approach solved our performance issues completely."

James Patterson

"As a procurement manager, I've evaluated many optical injection molding companies, and Apollo stands out for their integrated design and manufacturing capabilities that truly reduce time-to-market."

Michael Rodriguez

"Tight deadline on our defense contract prototype seemed impossible, but Apollo's rapid SPDT and injection molding capabilities delivered within 72 hours. Incredible responsiveness."

Colonel David Freeman

"Their Single-Point Diamond Turning service with aspheric surface capabilities and excellent surface finish (60-80 Å RMS) provided superior optical performance at a competitive price point."

Lisa Wang

"Apollo's microlens array production using their laser-written masters transformed our beam-shaping application. The consistency across batches has been exceptional."

Robert Hutchins

"After 15 years partnering with Apollo on our optical assemblies, their long-term commitment to quality, innovation, and reliability has become foundational to our supply chain security."

Patricia Morrison

"Competing against other optical injection molding companies, Apollo's end-to-end capabilities—design, SPDT prototyping, injection molding, coating, and assembly—give us significant market advantages."

Thomas Blackwell

"Apollo's Polymer Injection Molding service delivered exceptional quality and consistency for our medical device components. Their precision and reliability have been outstanding."

Dr. Sarah Chen

"We struggled with tolerance stack-up on our imaging system until Apollo's tolerance analysis identified the root cause. Their collaborative approach solved our performance issues completely."

James Patterson

"As a procurement manager, I've evaluated many optical injection molding companies, and Apollo stands out for their integrated design and manufacturing capabilities that truly reduce time-to-market."

Michael Rodriguez

"Tight deadline on our defense contract prototype seemed impossible, but Apollo's rapid SPDT and injection molding capabilities delivered within 72 hours. Incredible responsiveness."

Colonel David Freeman

"Their Single-Point Diamond Turning service with aspheric surface capabilities and excellent surface finish (60-80 Å RMS) provided superior optical performance at a competitive price point."

Lisa Wang

"Apollo's microlens array production using their laser-written masters transformed our beam-shaping application. The consistency across batches has been exceptional."

Robert Hutchins

"After 15 years partnering with Apollo on our optical assemblies, their long-term commitment to quality, innovation, and reliability has become foundational to our supply chain security."

Patricia Morrison

"Competing against other optical injection molding companies, Apollo's end-to-end capabilities—design, SPDT prototyping, injection molding, coating, and assembly—give us significant market advantages."

Thomas Blackwell
The Apollo Difference

Why Choose Apollo Optical Systems?

Experience the Apollo advantage with proven expertise and comprehensive capabilities.

Proven Expertise

Over 20 years of precision optics experience with proven track record.

End-to-End Capabilities

Complete manufacturing solution from design to assembly under one roof.

Advanced Technology

State-of-the-art diamond turning, coating, and metrology equipment for precision results.

Quality Assurance

Comprehensive testing and validation ensuring consistent, high-quality optical components.

Meet The Apollo Team

Experienced optical engineers and manufacturing specialists.

Apollo Optical Systems was founded in 2002 through a management buyout, building on the legacy of Rochester Photonics Corporation which originated from the University of Rochester's Institute of Optics in 1989. Our team combines decades of research experience with practical manufacturing expertise, operating from a 21,000 sq. ft. facility in Rochester, NY. We've evolved from pioneering diffractive and micro-optics research to becoming a world leader in precision polymer optics manufacturing, serving demanding applications across medical, aerospace, and industrial markets with unwavering commitment to quality and innovation.

20+ YearsManufacturing Experience
21,000 Sq FtAdvanced Facility
Multiple IndustriesServed Successfully

Frequently Asked Questions

What materials can you injection mold for optical components?

We specialize in optical-grade polymers including Acrylic (PMMA), Zeonex, Zeonor, Ultem, and Styrene. Each material offers specific advantages for different optical applications, from cost-effective solutions to high-performance requirements.

What tolerances can you achieve with optical injection molding?

Do you provide optical coatings for injection molded parts?

What is the typical lead time for optical injection molded components?

Can you handle both prototyping and high-volume production?

What industries do you serve with optical injection molding?

Do you provide design assistance and verification services?

What quality control measures do you have in place?

Ready to Start Your Project?

Connect with our optical engineering experts for personalized consultation.

Trusted & Proven

Awards and Recognition

ISO certification logo

ISO Quality Standards

Certified quality management systems

FDA compliance certification

FDA Compliance

Medical device manufacturing protocols

GMP certification logo

GMP Protocols

Good manufacturing practice standards

Start Your Optical Injection Molding Project

Contact our engineering team to discuss your precision optical component requirements and receive a detailed project proposal.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at