Precision Plastic Injection Molding Services in Rochester NY

Advanced precision plastic injection molding for optical components in Rochester's thriving optics industry. Apollo Optical Systems delivers high-quality polymer parts with exceptional dimensional accuracy and surface finishes, serving medical, aerospace, and industrial applications across New York's innovation corridor.

Precision plastic injection molding equipment producing optical components

Our Precision Plastic Injection Molding Services

Comprehensive optical polymer molding solutions from design to finished assemblies.

Polymer Injection Molding

Advanced injection molding technology producing consistent, high-quality optical polymer parts with low and high-volume capabilities for complex applications.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, spherical, and diffractive elements with better than typical surface finishes across various polymer materials.

Assembly Services

Complete assembly solutions from UV bonded doublets to multi-element systems, with volumes from prototypes to hundreds of thousands per month.

Optical Coating Service

High-quality anti-reflective, mirror, and custom thin-film coatings specifically designed for plastic optical components across UV, visible, and NIR ranges.

Metrology and Testing

Extensive in-house quality control with advanced measurement systems including CMM, interferometers, and surface profilers to ensure precision specifications.

Material Expertise

Specialized knowledge in optical-grade polymers including acrylic, Zeonex, Zeonor, Ultem, and styrene for diverse application requirements and performance needs.

Service Process

Our 5-Step Precision Molding Process

Design Consultation and Material Selection

Expert consultation on optical design requirements and material selection optimized for Rochester's industrial applications. Our team analyzes performance specifications and manufacturing constraints to recommend the best polymer solution.

Tooling Design and Fabrication

Precision Injection Molding

Diamond Turning and Finishing

Quality Verification and Testing

Trusted By Industry Leaders

Success Stories

Delivering precision optical solutions to global leaders across multiple industries.

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their acrylic expertise ensures every component meets our stringent medical device specifications perfectly."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo implemented their Design for Manufacturing review. Their integrated approach solved our manufacturing bottleneck immediately."

James Pelletier

"For injection molding rochester ny providers, Apollo stands out with their single-point diamond turning capabilities. Their precision optical surface finishing is unmatched in our region."

Michael Rodriguez

"We needed microlens arrays manufactured within two weeks. Apollo's rapid prototyping and injection molding turnaround exceeded our expectations without compromising quality."

Patricia Wong

"Apollo's Zeonex material expertise and precision tolerance analysis services provided outstanding value. Their comprehensive optical coating solutions positioned us competitively without inflated costs."

Robert Hamilton

"Twenty-three years working with Apollo. Their assembly services evolved seamlessly from prototypes to high-volume production. Reliability and innovation define this partnership."

Lisa Thornton

"Apollo's metrology equipment and Zygo interferometer capabilities ensure our diffractive optics achieve sub-wavelength surface finishes. Technical precision is exceptional throughout."

Dr. Thomas Bergstrom

"As an industry peer, we recognize injection molding rochester ny as Apollo's cornerstone. Their end-to-end capabilities from design through assembly position them as market leaders in polymer optics."

Gregory Summers

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their acrylic expertise ensures every component meets our stringent medical device specifications perfectly."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo implemented their Design for Manufacturing review. Their integrated approach solved our manufacturing bottleneck immediately."

James Pelletier

"For injection molding rochester ny providers, Apollo stands out with their single-point diamond turning capabilities. Their precision optical surface finishing is unmatched in our region."

Michael Rodriguez

"We needed microlens arrays manufactured within two weeks. Apollo's rapid prototyping and injection molding turnaround exceeded our expectations without compromising quality."

Patricia Wong

"Apollo's Zeonex material expertise and precision tolerance analysis services provided outstanding value. Their comprehensive optical coating solutions positioned us competitively without inflated costs."

Robert Hamilton

"Twenty-three years working with Apollo. Their assembly services evolved seamlessly from prototypes to high-volume production. Reliability and innovation define this partnership."

Lisa Thornton

"Apollo's metrology equipment and Zygo interferometer capabilities ensure our diffractive optics achieve sub-wavelength surface finishes. Technical precision is exceptional throughout."

Dr. Thomas Bergstrom

"As an industry peer, we recognize injection molding rochester ny as Apollo's cornerstone. Their end-to-end capabilities from design through assembly position them as market leaders in polymer optics."

Gregory Summers

"Apollo's polymer injection molding delivers exceptional optical clarity and consistency. Their acrylic expertise ensures every component meets our stringent medical device specifications perfectly."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo implemented their Design for Manufacturing review. Their integrated approach solved our manufacturing bottleneck immediately."

James Pelletier

"For injection molding rochester ny providers, Apollo stands out with their single-point diamond turning capabilities. Their precision optical surface finishing is unmatched in our region."

Michael Rodriguez

"We needed microlens arrays manufactured within two weeks. Apollo's rapid prototyping and injection molding turnaround exceeded our expectations without compromising quality."

Patricia Wong

"Apollo's Zeonex material expertise and precision tolerance analysis services provided outstanding value. Their comprehensive optical coating solutions positioned us competitively without inflated costs."

Robert Hamilton

"Twenty-three years working with Apollo. Their assembly services evolved seamlessly from prototypes to high-volume production. Reliability and innovation define this partnership."

Lisa Thornton

"Apollo's metrology equipment and Zygo interferometer capabilities ensure our diffractive optics achieve sub-wavelength surface finishes. Technical precision is exceptional throughout."

Dr. Thomas Bergstrom

"As an industry peer, we recognize injection molding rochester ny as Apollo's cornerstone. Their end-to-end capabilities from design through assembly position them as market leaders in polymer optics."

Gregory Summers
The Apollo Difference

Why Choose Apollo Optical Systems?

Over 20 years of precision optics expertise serving Rochester's advanced manufacturing community.

End-to-End Capabilities

Complete in-house design, molding, machining, coating, and assembly services under one roof.

Proven Expertise

Legacy of innovation from University of Rochester's Institute of Optics with decades of specialized experience.

Advanced Technology

State-of-the-art equipment including diamond turning lathes and precision metrology systems in our Rochester facility.

Quality Without Compromise

ISO, FDA, and GMP protocols ensuring consistent performance and reliability for critical applications.

Meet The Rochester Team

Optical engineering experts serving New York's precision manufacturing industry.

Apollo Optical Systems was born from the renowned University of Rochester's Institute of Optics, carrying forward a legacy of precision optical innovation that began in 1989. Founded through a management buyout in 2002, our Rochester-based team combines decades of research expertise with practical manufacturing experience. Operating from our 21,000 square foot facility in Rochester's technology corridor, we've built our reputation on delivering complex optical solutions that enable our clients' success. Our scientists and engineers leverage deep knowledge of optical design, precision manufacturing, and quality systems to serve customers across medical, aerospace, and industrial markets throughout New York and beyond.

Since 2002Years of Manufacturing Excellence
21,000 sq ftAdvanced Manufacturing Facility
Multiple IndustriesServed Across Market Segments

Frequently Asked Questions

What types of optical polymers can you injection mold?

We specialize in optical-grade materials including acrylic (PMMA), Zeonex, Zeonor, Ultem (PEI), and polystyrene, each selected based on specific optical and performance requirements.

What tolerances can you achieve with precision injection molding?

Do you offer prototype and low-volume production services?

Can you apply optical coatings to injection molded parts?

What quality control measures do you have in place?

How long does the tooling and setup process typically take?

Do you provide assembly services for complex optical systems?

What industries do you primarily serve?

Need Precision Molding Expertise?

Connect with our optical engineers for a detailed project consultation.

Excellence & Innovation

Awards and Recognition

University of Rochester Institute of Optics certification logo

University of Rochester Heritage

Institute of Optics Legacy Excellence

ISO quality management certification logo

ISO Quality Standards

Certified Quality Management Systems

FDA protocol compliance certification logo

FDA Protocol Compliance

Medical Device Manufacturing Standards

Ready to Start Your Precision Molding Project?

Get expert consultation on your optical component requirements and receive a detailed project proposal.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com