Precision Machining Services for Aerospace Components

Advanced precision machining solutions for critical aerospace components, delivering the exact tolerances and surface finishes required for mission-critical applications. Our single-point diamond turning and specialized manufacturing capabilities ensure aerospace-grade quality with traceable precision that meets the most demanding industry standards and regulatory requirements.

Precision machined aerospace components on inspection table

Our Precision Machining Services

Complete precision manufacturing solutions for aerospace-grade components requiring exact specifications and superior performance.

Single-Point Diamond Turning

Ultra-precision machining for optical and mechanical components with surface finishes better than 13 Å RMS and tolerances essential for aerospace applications.

Tolerance Analysis

Comprehensive manufacturing tolerance analysis ensuring aerospace components meet exact performance specifications through precision engineering collaboration.

Metrology and Testing

Advanced in-house metrology capabilities with CMM systems and interferometers to verify critical aerospace component parameters and quality standards.

Service Process

Our 5-Step Precision Process

Design Analysis and Verification

Thorough analysis of aerospace component specifications and design verification to ensure all requirements meet stringent aerospace industry standards and performance criteria.

Manufacturing Planning and DFM Review

Precision Machining Execution

Quality Control and Metrology

Final Inspection and Delivery

Trusted By Industry Leaders

Success Stories

Delivering precision machining solutions for aerospace and defense applications worldwide.

"Apollo's Single-Point Diamond Turning capabilities delivered exceptional surface finishes on our optical prototypes. The precision and consistency across multiple batches exceeded our expectations for aerospace component development."

Dr. James Patterson

"We struggled integrating optical and mechanical designs until Apollo combined both disciplines under one roof. Their tolerance analysis resolved manufacturing bottlenecks that were delaying our launch by months."

Sarah Chen

"As a precision machining aerospace component supplier, Apollo stands out for their integrated capabilities. Their diffractive optics technology reduces weight significantly—critical for our satellite payloads."

Michael O'Brien

"We needed custom microlens arrays fabricated in two weeks. Apollo delivered on schedule without compromising optical quality—their responsiveness saved our product launch timeline."

Elena Rodriguez

"Apollo's polymer injection molding with assembly services offers exceptional value. Cost-effective scaling from prototypes to high-volume production has reduced our component acquisition costs by 35 percent."

Thomas Wright

"Working with Apollo for three years—their expertise in optical coating services and reliability builds confidence. They've become our trusted partner for precision optical assemblies across defense platforms."

Lisa Montgomery

"Apollo's Zeonor material expertise and advanced metrology capabilities ensure our sensor optics meet stringent performance specs. Their dimensional accuracy on complex aspheric surfaces is industry-leading."

Dr. Robert Kemp

"In competitive precision machining aerospace component supplier markets, Apollo differentiates through end-to-end capabilities. Their Design for Manufacturing reviews catch cost and manufacturability issues before production."

Marcus Williams

"Apollo's Single-Point Diamond Turning capabilities delivered exceptional surface finishes on our optical prototypes. The precision and consistency across multiple batches exceeded our expectations for aerospace component development."

Dr. James Patterson

"We struggled integrating optical and mechanical designs until Apollo combined both disciplines under one roof. Their tolerance analysis resolved manufacturing bottlenecks that were delaying our launch by months."

Sarah Chen

"As a precision machining aerospace component supplier, Apollo stands out for their integrated capabilities. Their diffractive optics technology reduces weight significantly—critical for our satellite payloads."

Michael O'Brien

"We needed custom microlens arrays fabricated in two weeks. Apollo delivered on schedule without compromising optical quality—their responsiveness saved our product launch timeline."

Elena Rodriguez

"Apollo's polymer injection molding with assembly services offers exceptional value. Cost-effective scaling from prototypes to high-volume production has reduced our component acquisition costs by 35 percent."

Thomas Wright

"Working with Apollo for three years—their expertise in optical coating services and reliability builds confidence. They've become our trusted partner for precision optical assemblies across defense platforms."

Lisa Montgomery

"Apollo's Zeonor material expertise and advanced metrology capabilities ensure our sensor optics meet stringent performance specs. Their dimensional accuracy on complex aspheric surfaces is industry-leading."

Dr. Robert Kemp

"In competitive precision machining aerospace component supplier markets, Apollo differentiates through end-to-end capabilities. Their Design for Manufacturing reviews catch cost and manufacturability issues before production."

Marcus Williams

"Apollo's Single-Point Diamond Turning capabilities delivered exceptional surface finishes on our optical prototypes. The precision and consistency across multiple batches exceeded our expectations for aerospace component development."

Dr. James Patterson

"We struggled integrating optical and mechanical designs until Apollo combined both disciplines under one roof. Their tolerance analysis resolved manufacturing bottlenecks that were delaying our launch by months."

Sarah Chen

"As a precision machining aerospace component supplier, Apollo stands out for their integrated capabilities. Their diffractive optics technology reduces weight significantly—critical for our satellite payloads."

Michael O'Brien

"We needed custom microlens arrays fabricated in two weeks. Apollo delivered on schedule without compromising optical quality—their responsiveness saved our product launch timeline."

Elena Rodriguez

"Apollo's polymer injection molding with assembly services offers exceptional value. Cost-effective scaling from prototypes to high-volume production has reduced our component acquisition costs by 35 percent."

Thomas Wright

"Working with Apollo for three years—their expertise in optical coating services and reliability builds confidence. They've become our trusted partner for precision optical assemblies across defense platforms."

Lisa Montgomery

"Apollo's Zeonor material expertise and advanced metrology capabilities ensure our sensor optics meet stringent performance specs. Their dimensional accuracy on complex aspheric surfaces is industry-leading."

Dr. Robert Kemp

"In competitive precision machining aerospace component supplier markets, Apollo differentiates through end-to-end capabilities. Their Design for Manufacturing reviews catch cost and manufacturability issues before production."

Marcus Williams
The Apollo Advantage

Why Choose Apollo Optical Systems?

Your trusted partner for precision aerospace component manufacturing.

Proven Expertise

Over 20 years of precision machining experience with aerospace-grade quality standards.

Advanced Capabilities

State-of-the-art single-point diamond turning facilities achieving superior surface finishes and tolerances.

Quality Assurance

Comprehensive in-house metrology and testing capabilities ensuring aerospace component compliance and performance.

End-to-End Solutions

Complete manufacturing capabilities from design verification through final inspection and delivery.

Meet The Precision Team

Expert engineers and technicians dedicated to aerospace excellence.

Apollo Optical Systems was born from innovation, tracing its roots to Rochester Photonics Corporation, a spin-off from the University of Rochester's Institute of Optics in 1989. Following a management buyout in 2002, Apollo has continued the legacy of precision optical technologies with government program support and commercial partnerships. Operating from our 21,000 sq. ft. facility in Rochester, NY, we combine decades of research-based expertise with advanced manufacturing capabilities to serve the aerospace industry's most demanding precision machining requirements.

21,000Square Feet of Advanced Manufacturing
13 Å RMSSurface Finish Capability
20+ YearsPrecision Manufacturing Experience

Frequently Asked Questions

What surface finish quality can you achieve for aerospace components?

We achieve better than 13 Å RMS surface finish in metals and 31 Å RMS in polymers using our single-point diamond turning capabilities, meeting the most demanding aerospace specifications.

What tolerances can you maintain for precision aerospace parts?

Do you provide quality documentation for aerospace applications?

What size range of aerospace components can you machine?

What materials can you machine for aerospace applications?

How do you ensure consistent quality across production runs?

Can you handle both prototype and production aerospace components?

What is your typical lead time for aerospace machining projects?

Need Aerospace Machining Specifications?

Speak with our precision engineering experts for detailed technical consultation.

Quality & Innovation

Awards and Recognition

Aerospace grade manufacturing certified logo

Aerospace Grade Manufacturing

Precision machining to aerospace industry standards

ISO quality systems certified logo

ISO Quality Systems

Compliant with international quality management standards

University research heritage logo

University Research Heritage

Founded from University of Rochester innovation

Ready to Start Your Aerospace Precision Project?

Contact our engineering team to discuss your aerospace component specifications and manufacturing requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at