Expert Precision Glass Molded Services Explained

Discover advanced precision glass molding capabilities that transform complex optical designs into high-performance components. Our comprehensive manufacturing solutions combine cutting-edge technology with proven expertise to deliver exceptional optical products for medical, aerospace, and industrial applications with unmatched precision and consistency.

Precision glass molding equipment manufacturing optical components

Our Precision Glass Molded Services

Complete optical manufacturing solutions from design through production with advanced molding capabilities.

Polymer Injection Molding

High-volume production of consistent, high-quality optical components using innovative polymer molding technology with unique bonding processes for complex assemblies.

Single-Point Diamond Turning

Ultra-precision machining of optical surfaces including aspheric, diffractive, and Fresnel components with surface finishes better than 13 Å RMS in various materials.

Optical Coating Services

Advanced thin-film coatings for plastic and glass components including anti-reflective, mirror, and custom solutions for UV, visible, and NIR applications.

Assembly Services

Comprehensive assembly capabilities from UV bonded doublets to 34-element systems, handling volumes from prototypes to hundreds of thousands per month.

Metrology and Testing

Extensive in-house quality control with advanced measurement systems including coordinate measuring machines, interferometers, and optical profilers for precision validation.

Optical Design Services

Complete optical and mechanical design capabilities with tolerance analysis, design verification, and manufacturing optimization using industry-leading software platforms.

End-to-End Solutions

Precision Manufacturing That Delivers Results

Our precision glass molding services combine decades of optical expertise with state-of-the-art manufacturing capabilities. From initial design through final assembly, we deliver optical components that meet the most demanding performance requirements while maintaining cost-effectiveness and scalability for your production needs.

Precision optical components being manufactured with quality control
Trusted By Industry Leaders

Success Stories

Delivering precision optical solutions for global leaders in medical technology and advanced systems.

"Apollo's Polymer Injection Molding service transformed our product timeline. Consistent high-quality parts with remarkable surface finishes exceeded our expectations every time."

Dr. Sarah Chen

"We struggled with tolerances on our optical assembly until Apollo's tolerance analysis solved the problem. Their collaborative approach balanced our design requirements with manufacturing reality perfectly."

James Mitchell

"For precision glass molded components, Apollo delivers unmatched expertise. Their diffractive optics reduced our system weight by 40% while maintaining performance specs."

Robert Castellano

"We needed custom microlens arrays in three weeks. Apollo's rapid prototyping and injection molding capabilities delivered exactly on schedule without compromising quality."

Lisa Park

"Apollo's Single-Point Diamond Turning capabilities gave us cost-effective prototyping options. Their precision equipment achieved 60Å RMS finishes—critical for our medical imaging application."

Dr. Michael Torres

"Twenty-five years of assembly experience shows. Apollo handled our multi-element endoscope assembly under FDA and ISO protocols flawlessly, from prototype to full production."

Patricia Hoffman

"Their optical coating service on Zeonex material solved our moisture resistance challenge. AR coatings combined with superior polymer selection enabled our new product line."

David Kim

"Precision glass molded optics demand precision partners. Apollo's integrated design and manufacturing under one roof accelerated our time-to-market while managing complexity seamlessly."

Margaret O'Brien

"Apollo's Polymer Injection Molding service transformed our product timeline. Consistent high-quality parts with remarkable surface finishes exceeded our expectations every time."

Dr. Sarah Chen

"We struggled with tolerances on our optical assembly until Apollo's tolerance analysis solved the problem. Their collaborative approach balanced our design requirements with manufacturing reality perfectly."

James Mitchell

"For precision glass molded components, Apollo delivers unmatched expertise. Their diffractive optics reduced our system weight by 40% while maintaining performance specs."

Robert Castellano

"We needed custom microlens arrays in three weeks. Apollo's rapid prototyping and injection molding capabilities delivered exactly on schedule without compromising quality."

Lisa Park

"Apollo's Single-Point Diamond Turning capabilities gave us cost-effective prototyping options. Their precision equipment achieved 60Å RMS finishes—critical for our medical imaging application."

Dr. Michael Torres

"Twenty-five years of assembly experience shows. Apollo handled our multi-element endoscope assembly under FDA and ISO protocols flawlessly, from prototype to full production."

Patricia Hoffman

"Their optical coating service on Zeonex material solved our moisture resistance challenge. AR coatings combined with superior polymer selection enabled our new product line."

David Kim

"Precision glass molded optics demand precision partners. Apollo's integrated design and manufacturing under one roof accelerated our time-to-market while managing complexity seamlessly."

Margaret O'Brien

"Apollo's Polymer Injection Molding service transformed our product timeline. Consistent high-quality parts with remarkable surface finishes exceeded our expectations every time."

Dr. Sarah Chen

"We struggled with tolerances on our optical assembly until Apollo's tolerance analysis solved the problem. Their collaborative approach balanced our design requirements with manufacturing reality perfectly."

James Mitchell

"For precision glass molded components, Apollo delivers unmatched expertise. Their diffractive optics reduced our system weight by 40% while maintaining performance specs."

Robert Castellano

"We needed custom microlens arrays in three weeks. Apollo's rapid prototyping and injection molding capabilities delivered exactly on schedule without compromising quality."

Lisa Park

"Apollo's Single-Point Diamond Turning capabilities gave us cost-effective prototyping options. Their precision equipment achieved 60Å RMS finishes—critical for our medical imaging application."

Dr. Michael Torres

"Twenty-five years of assembly experience shows. Apollo handled our multi-element endoscope assembly under FDA and ISO protocols flawlessly, from prototype to full production."

Patricia Hoffman

"Their optical coating service on Zeonex material solved our moisture resistance challenge. AR coatings combined with superior polymer selection enabled our new product line."

David Kim

"Precision glass molded optics demand precision partners. Apollo's integrated design and manufacturing under one roof accelerated our time-to-market while managing complexity seamlessly."

Margaret O'Brien
The Apollo Difference

Why Choose Apollo Optical Systems?

Our unique combination of design and manufacturing expertise delivers unmatched precision and reliability.

End-to-End Capabilities

Complete optical solutions from design through production under one roof.

Proven Expertise

Over 20 years of precision optics experience serving demanding applications.

Advanced Manufacturing

State-of-the-art diamond turning, molding, and coating capabilities in 21,000 sq ft facility.

Quality Assurance

Comprehensive metrology and testing ensures consistent performance and reliability.

Meet The Apollo Team

Optical engineering experts dedicated to precision manufacturing excellence.

Apollo Optical Systems builds on a rich heritage of optical innovation dating back to 1989 when Rochester Photonics Corporation was founded as a spin-off from the University of Rochester's Institute of Optics. After navigating industry changes and a management buyout in 2002, Apollo emerged as an independent leader in precision polymer optics. Today, our team of scientists and engineers operates from a state-of-the-art 21,000 square foot facility in Rochester, NY, continuing the legacy of bringing cutting-edge optical research into practical commercial applications. Our deep understanding of both optical theory and manufacturing realities enables us to deliver solutions that work reliably in real-world applications, helping customers accelerate time-to-market while ensuring consistent performance.

20+ YearsPrecision optics experience
21,000 Sq FtAdvanced manufacturing facility
Multiple IndustriesMedical, aerospace, industrial applications

Frequently Asked Questions

What materials can you use for precision glass molding?

We work with a wide range of optical materials including acrylic (PMMA), Zeonex, Zeonor, Ultem, styrene, and various metals like nickel, brass, copper, and aluminum for different application requirements.

What surface finishes can you achieve with single-point diamond turning?

What size range of optical components can you manufacture?

Do you provide optical coatings for plastic components?

What assembly volumes can you handle?

What quality control measures do you have in place?

Can you help with optical design and optimization?

What industries do you serve with your precision molding services?

Need Technical Consultation?

Speak with our optical engineers about your specific application requirements.

Industry Recognition

Awards and Recognition

ISO certification logo

ISO Quality Standards

Certified quality management systems

FDA compliance certification

FDA Compliance

Medical device manufacturing protocols

GMP certification logo

GMP Protocols

Good Manufacturing Practice standards

Ready to Start Your Precision Optics Project?

Contact our engineering team to discuss your optical manufacturing requirements and get a detailed project quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com