Expert Precision Machined Components Services in USA

Apollo Optical Systems delivers world-class precision machined components with cutting-edge single-point diamond turning technology. From prototypes to high-volume production, our advanced manufacturing capabilities ensure exceptional accuracy and surface finishes for demanding applications across medical, aerospace, and industrial sectors throughout the United States.

Precision machined optical components on diamond turning lathe

Our Precision Machined Components Services

Comprehensive manufacturing solutions from design to finished optical components with unmatched precision.

Single-Point Diamond Turning

Ultra-precise machining of optical surfaces using three advanced lathes, achieving 13 Å RMS surface finishes in metals and sub-wavelength accuracy for components 1-300mm diameter.

Polymer Injection Molding

High-volume production of optical polymers with consistent quality, including unique bonding processes for doublets and triplets using advanced thermoplastic materials.

Optical Coating Service

Advanced thin-film coatings for plastic and glass components including AR, mirror, and beamsplitter coatings with specialized polymer coating expertise.

Assembly Services

Complete optical assembly capabilities from UV bonded doublets to 34-element systems, with 25+ years experience in volumes from prototypes to hundreds of thousands monthly.

Metrology and Testing

Comprehensive quality verification using Zeiss CMM, Zygo interferometers, and advanced measurement systems to ensure precise optical performance and manufacturing tolerances.

Design Services

Integrated optical and mechanical design capabilities with tolerance analysis, design verification, and manufacturing optimization using industry-leading software platforms.

Proven Excellence

Precision Manufacturing That Delivers Results

Our state-of-the-art 21,000 sq. ft. Rochester facility combines advanced diamond turning, injection molding, and assembly capabilities under one roof. With over two decades of experience serving demanding industries across the United States, we deliver precision machined components that meet the most stringent specifications while accelerating your time-to-market and ensuring long-term manufacturing success.

Advanced manufacturing facility with precision machining equipment
Trusted Worldwide

Success Stories

Delivering precision solutions for industry leaders across medical, aerospace, and industrial sectors.

"Apollo's Single-Point Diamond Turning service delivered flawless aspheric optics for our medical device prototype. Their 13 Å surface finish in nickel exceeded our exacting specifications."

Dr. Patricia Chen

"We needed precision machined components services in USA that could handle polymer injection molding at scale. Apollo solved our manufacturing bottleneck and reduced time-to-market by six months."

James Richardson

"Their Optical Coating Service transformed our polymer optics quality. The anti-reflective coatings on our acrylic components now perform flawlessly across UV to NIR ranges for our consumer lighting products."

Marco Delgado

"Apollo's Assembly Services team completed our 34-element endoscope prototype in three weeks. Their speed, precision, and FDA-compliant protocols were exactly what we needed under tight deadlines."

Sarah Mitchell

"We leveraged Apollo's expertise in Zeonex material and their Design for Manufacturing review. Their cost-effective pathway to scale enabled us to launch our aerospace component line ahead of schedule."

Michael Torres

"Fifteen years working with Apollo—they've become an extension of our engineering team. Their tolerance analysis and design verification services ensure every product meets our exacting aerospace standards reliably."

Elizabeth Park

"Apollo's metrology capabilities—Zygo interferometer, CMM coordinate measuring system—verified that our precision machined components services in USA met ±0.0001 inch tolerances on every batch."

Robert Hayes

"As an industry peer in high-performance optics, Apollo's diffractive optics and polymer molding capabilities position them as a true market leader. Their integrated design-to-manufacturing approach sets them apart competitors."

Dr. Howard Kaufman

"Apollo's Single-Point Diamond Turning service delivered flawless aspheric optics for our medical device prototype. Their 13 Å surface finish in nickel exceeded our exacting specifications."

Dr. Patricia Chen

"We needed precision machined components services in USA that could handle polymer injection molding at scale. Apollo solved our manufacturing bottleneck and reduced time-to-market by six months."

James Richardson

"Their Optical Coating Service transformed our polymer optics quality. The anti-reflective coatings on our acrylic components now perform flawlessly across UV to NIR ranges for our consumer lighting products."

Marco Delgado

"Apollo's Assembly Services team completed our 34-element endoscope prototype in three weeks. Their speed, precision, and FDA-compliant protocols were exactly what we needed under tight deadlines."

Sarah Mitchell

"We leveraged Apollo's expertise in Zeonex material and their Design for Manufacturing review. Their cost-effective pathway to scale enabled us to launch our aerospace component line ahead of schedule."

Michael Torres

"Fifteen years working with Apollo—they've become an extension of our engineering team. Their tolerance analysis and design verification services ensure every product meets our exacting aerospace standards reliably."

Elizabeth Park

"Apollo's metrology capabilities—Zygo interferometer, CMM coordinate measuring system—verified that our precision machined components services in USA met ±0.0001 inch tolerances on every batch."

Robert Hayes

"As an industry peer in high-performance optics, Apollo's diffractive optics and polymer molding capabilities position them as a true market leader. Their integrated design-to-manufacturing approach sets them apart competitors."

Dr. Howard Kaufman

"Apollo's Single-Point Diamond Turning service delivered flawless aspheric optics for our medical device prototype. Their 13 Å surface finish in nickel exceeded our exacting specifications."

Dr. Patricia Chen

"We needed precision machined components services in USA that could handle polymer injection molding at scale. Apollo solved our manufacturing bottleneck and reduced time-to-market by six months."

James Richardson

"Their Optical Coating Service transformed our polymer optics quality. The anti-reflective coatings on our acrylic components now perform flawlessly across UV to NIR ranges for our consumer lighting products."

Marco Delgado

"Apollo's Assembly Services team completed our 34-element endoscope prototype in three weeks. Their speed, precision, and FDA-compliant protocols were exactly what we needed under tight deadlines."

Sarah Mitchell

"We leveraged Apollo's expertise in Zeonex material and their Design for Manufacturing review. Their cost-effective pathway to scale enabled us to launch our aerospace component line ahead of schedule."

Michael Torres

"Fifteen years working with Apollo—they've become an extension of our engineering team. Their tolerance analysis and design verification services ensure every product meets our exacting aerospace standards reliably."

Elizabeth Park

"Apollo's metrology capabilities—Zygo interferometer, CMM coordinate measuring system—verified that our precision machined components services in USA met ±0.0001 inch tolerances on every batch."

Robert Hayes

"As an industry peer in high-performance optics, Apollo's diffractive optics and polymer molding capabilities position them as a true market leader. Their integrated design-to-manufacturing approach sets them apart competitors."

Dr. Howard Kaufman
The Apollo Advantage

Why Choose Apollo Optical Systems?

Experience the Apollo difference in precision manufacturing and partnership.

End-to-End Capabilities

Complete in-house services from design to finished components, ensuring quality control and faster delivery across the United States.

Proven Expertise

Over 20 years of precision manufacturing experience with advanced diamond turning and polymer processing capabilities.

Quality Without Compromise

Advanced metrology and testing ensure every component meets exact specifications, backed by ISO, FDA, and GMP protocols.

Innovation That Scales

From prototype to high-volume production with cost-effective pathways and supply chain security for growing businesses nationwide.

Meet The Apollo Team

Precision optics experts dedicated to your success.

Apollo Optical Systems was founded through a management buyout on December 31, 2002, continuing the legacy of Rochester Photonics Corporation, which originated as a spin-off from the University of Rochester's Institute of Optics in 1989. Built on decades of innovation in precision optics, our team combines deep technical expertise with practical manufacturing experience to serve customers across diverse industries throughout the United States. Our Rochester, NY facility represents the culmination of years advancing precision optical technologies through government programs and commercial partnerships, positioning us as a trusted partner for companies requiring the highest standards in optical component manufacturing.

Since 2002Years of proven excellence
21,000 Sq FtState-of-the-art facility
Nanometer PrecisionAdvanced manufacturing accuracy

Frequently Asked Questions

What materials can you machine with single-point diamond turning?

We can diamond turn various materials including optical plastics (Acrylic, Styrene, Zeonex, Zeonor, Ultem), metals (Nickel, Brass, Copper, Aluminum), and many other specialized materials with exceptional surface finishes.

What surface finishes and tolerances can you achieve?

Do you provide design services along with manufacturing?

What volume capabilities do you have for production runs?

What quality standards and certifications do you maintain?

Can you handle both optical coatings and mechanical assembly?

What is your typical lead time for precision machined components?

Do you serve customers outside of specialized optics industries?

Still Have Questions About Our Capabilities?

Speak with our precision manufacturing experts for technical consultation.

Certified Excellence

Awards and Recognition

ISO quality certification logo

ISO Quality Standards

Certified quality management systems

FDA compliance certification

FDA Compliance

Medical device manufacturing protocols

GMP certification logo

GMP Standards

Good manufacturing practice certified

Ready to Start Your Precision Manufacturing Project?

Contact our experts for technical consultation and custom quotes for your precision machined components.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at