Professional Microlens Array Fabrication Services

Precision-engineered microlens arrays manufactured using state-of-the-art laser writing processes and injection molding technology. Our advanced fabrication capabilities deliver consistent, high-quality optical components that manipulate light effectively for diverse optical systems and applications across medical, defense, and industrial sectors.

Precision microlens array optical components under magnification

Our Microlens Array Fabrication Services

Complete microlens array solutions from design to production with precision manufacturing capabilities.

Microlens Arrays

Injection-molded microlens arrays from laser-written masters that manipulate light for diverse optical system applications.

Single-Point Diamond Turning

Precision machining of optical surfaces including spherical, aspheric, and diffractive geometries with sub-wavelength surface finishes.

Polymer Injection Molding

High-volume production of consistent, quality optical components using advanced polymer molding technology and bonding processes.

Optical Coating Service

Anti-reflective, mirror, and custom thin-film coatings applied to plastic components using specialized polymer coating techniques.

Metrology and Testing

Comprehensive quality verification using advanced interferometry, profilometry, and coordinate measuring systems for critical optical parameters.

Assembly Services

Complete optical assembly capabilities from UV bonded doublets to complex multi-element systems with automated production scaling.

Service Process

Our 5-Step Fabrication Process

Design & Analysis

Comprehensive optical and mechanical design services using industry-leading software to optimize microlens array geometry and performance specifications for your application requirements.

Master Fabrication

Injection Molding

Coating Application

Quality Verification

Trusted By Industry Leaders

Success Stories

Delivering precision microlens arrays for global leaders across medical, defense, and commercial applications.

"Apollo's Single-Point Diamond Turning achieved better than 60Å RMS surface finish for our aspheric optics. Their precision and reliability are unmatched in the industry."

Dr. James Patterson

"We needed microlens array fabrication urgently for our medical imaging prototype. Apollo delivered within two weeks without compromising quality or precision."

Sarah Chen

"Apollo's expertise in microlens array fabrication solved our light manipulation challenges. Their laser writing process and injection molding capabilities enabled our next-generation display."

Michael Rodriguez

"Their injection molding and assembly services reduced our time-to-market by 40%. Apollo's 25+ years of assembly expertise shows in every component they deliver."

Lisa Thompson

"Apollo's Zeonex material expertise and tolerance analysis services helped us optimize costs without sacrificing performance. Their integrated design-to-production approach saved us significantly."

Robert Kim

"Working with Apollo for eight years on our automotive lighting systems. Their commitment to precision, consistency, and innovation has been foundational to our success."

Jennifer Walsh

"Apollo's anti-reflective coating service on our Zeonor optics exceeded specifications. Their in-house coating fixtures and expertise in polymer coatings are exceptional."

David Kumar

"As an industry leader, we trust Apollo's microlens array fabrication for demanding aerospace applications. They deliver consistent, high-precision results at scale."

Colonel Marcus Sterling

"Apollo's Single-Point Diamond Turning achieved better than 60Å RMS surface finish for our aspheric optics. Their precision and reliability are unmatched in the industry."

Dr. James Patterson

"We needed microlens array fabrication urgently for our medical imaging prototype. Apollo delivered within two weeks without compromising quality or precision."

Sarah Chen

"Apollo's expertise in microlens array fabrication solved our light manipulation challenges. Their laser writing process and injection molding capabilities enabled our next-generation display."

Michael Rodriguez

"Their injection molding and assembly services reduced our time-to-market by 40%. Apollo's 25+ years of assembly expertise shows in every component they deliver."

Lisa Thompson

"Apollo's Zeonex material expertise and tolerance analysis services helped us optimize costs without sacrificing performance. Their integrated design-to-production approach saved us significantly."

Robert Kim

"Working with Apollo for eight years on our automotive lighting systems. Their commitment to precision, consistency, and innovation has been foundational to our success."

Jennifer Walsh

"Apollo's anti-reflective coating service on our Zeonor optics exceeded specifications. Their in-house coating fixtures and expertise in polymer coatings are exceptional."

David Kumar

"As an industry leader, we trust Apollo's microlens array fabrication for demanding aerospace applications. They deliver consistent, high-precision results at scale."

Colonel Marcus Sterling

"Apollo's Single-Point Diamond Turning achieved better than 60Å RMS surface finish for our aspheric optics. Their precision and reliability are unmatched in the industry."

Dr. James Patterson

"We needed microlens array fabrication urgently for our medical imaging prototype. Apollo delivered within two weeks without compromising quality or precision."

Sarah Chen

"Apollo's expertise in microlens array fabrication solved our light manipulation challenges. Their laser writing process and injection molding capabilities enabled our next-generation display."

Michael Rodriguez

"Their injection molding and assembly services reduced our time-to-market by 40%. Apollo's 25+ years of assembly expertise shows in every component they deliver."

Lisa Thompson

"Apollo's Zeonex material expertise and tolerance analysis services helped us optimize costs without sacrificing performance. Their integrated design-to-production approach saved us significantly."

Robert Kim

"Working with Apollo for eight years on our automotive lighting systems. Their commitment to precision, consistency, and innovation has been foundational to our success."

Jennifer Walsh

"Apollo's anti-reflective coating service on our Zeonor optics exceeded specifications. Their in-house coating fixtures and expertise in polymer coatings are exceptional."

David Kumar

"As an industry leader, we trust Apollo's microlens array fabrication for demanding aerospace applications. They deliver consistent, high-precision results at scale."

Colonel Marcus Sterling
The Apollo Advantage

Why Choose Apollo Optical Systems?

Over two decades of precision optics expertise with unmatched end-to-end capabilities.

End-to-End Capabilities

Complete in-house design, fabrication, coating, and assembly services under one roof.

Proven Expertise

20+ years specializing in precision polymer optics with University of Rochester heritage.

Quality Without Compromise

Advanced metrology and testing capabilities ensure consistent performance and specification compliance.

Innovation That Scales

Flexible production from prototypes to high-volume manufacturing with automated assembly capabilities.

Meet The Apollo Team

Precision optics experts with decades of experience.

Apollo Optical Systems was founded in 2002 through a management buyout, building on a rich legacy that began in 1989 with Rochester Photonics Corporation - a spin-off from the University of Rochester's prestigious Institute of Optics. Our founding team, led by Dr. G. Michael Morris, Dr. Dean Faklis, and Dr. Milton Chang, pioneered the commercialization of diffractive and micro-optics technologies. Today, we continue this tradition of innovation in our state-of-the-art 21,000 sq. ft. Rochester facility, combining academic excellence with practical manufacturing expertise to deliver world-class precision polymer optics solutions.

20+ YearsPrecision Optics Experience
21,000 sq. ft.Advanced Manufacturing Facility
Multiple IndustriesServed Globally

Frequently Asked Questions

What materials can be used for microlens array fabrication?

We specialize in optical-grade polymers including Acrylic (PMMA), Zeonex, Zeonor, Styrene, and Ultem. Each material offers specific optical and thermal properties suited to different applications and performance requirements.

What is the typical lead time for microlens array fabrication?

Can you provide both design and manufacturing services?

What quality control measures are used during fabrication?

Do you offer coating services for microlens arrays?

What volume capabilities do you have for production?

Can you fabricate microlens arrays with custom specifications?

What industries do you typically serve with microlens arrays?

Still Have Questions?

Talk to our optical engineers for a free consultation on your microlens array project.

Certified & Trusted

Awards and Recognition

ISO quality certification logo

ISO Quality Systems

Quality management certification standards

FDA compliance certification logo

FDA Compliance

Medical device manufacturing standards

GMP certification logo

GMP Protocols

Good manufacturing practice standards

Ready to Start Your Microlens Array Project?

Contact our optical engineering team for a free consultation and custom quote tailored to your specifications.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com