Optical Manufacturing Services with Custom Assembly Solutions

Transform your optical designs into precision-manufactured components with Apollo Optical Systems' comprehensive manufacturing capabilities. From single-point diamond turning to injection molding and custom assembly, we deliver end-to-end optical solutions with proven expertise spanning over two decades in the industry.

Advanced optical manufacturing facility with precision equipment and optical components

Our Optical Manufacturing Services

Complete optical solutions from design to assembly with advanced manufacturing capabilities and precision engineering.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, spherical, diffractive, and Fresnel components with sub-nanometer surface finishes across various materials.

Polymer Injection Molding

High-volume production of consistent, high-quality optical components using advanced injection molding technology for various polymer materials.

Optical Coating Services

Anti-reflective, mirror, filter, and beamsplitter coatings for UV, visible, and NIR ranges on both plastic and glass substrates.

Custom Assembly Solutions

Comprehensive assembly services from UV cemented doublets to complex multi-element systems with volumes from prototypes to millions per month.

Optical Design Services

Integrated optical and mechanical design capabilities with design verification, tolerance analysis, and design for manufacturing optimization.

Metrology and Testing

Advanced measurement capabilities including interferometry, surface profiling, and coordinate measuring systems to ensure optical performance specifications.

Proven Expertise

End-to-End Optical Manufacturing Excellence

Apollo Optical Systems combines over 20 years of optical manufacturing expertise with state-of-the-art facilities to deliver precision optical components and assemblies. Our comprehensive capabilities include design, manufacturing, coating, and assembly services, enabling us to accelerate your time-to-market while ensuring performance with precision and consistency across medical, defense, automotive, and industrial applications.

Precision optical components and assemblies manufactured by Apollo Optical Systems
Trusted by Industry Leaders

Success Stories

Delivering precision optical solutions for global partners across demanding industries.

"Apollo's polymer injection molding service delivered our medical device components with exceptional consistency and quality. Their 25+ years of assembly experience ensured perfect execution."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo provided design verification and tolerance analysis. Their dual expertise solved our biggest manufacturing challenge seamlessly."

James Kowalski

"Apollo's optical manufacturing services transformed our product development cycle. Their end-to-end capabilities and proven expertise made them the obvious choice for our precision optics."

Michael Torres

"Timeline was critical for our aerospace project. Apollo delivered single-point diamond turning prototypes in record time while maintaining sub-wavelength surface finish specifications."

Rebecca Hartmann

"Apollo's Zeonex material expertise and anti-reflective coating capabilities provided cost-effective solutions without compromising optical performance. ROI exceeded our projections."

David Patel

"Working with Apollo for 8 years has been transformative. Their diffractive optics expertise and dedicated partnership ensure every project succeeds. Truly a trusted advisor."

Patricia Williamson

"Their metrology and testing capabilities using Zeiss CMM and Zygo interferometers verified our microlens arrays met specifications. Technical precision was outstanding."

Dr. Eric Vandewater

"As an industry peer, I recommend Apollo's optical manufacturing services as market leaders. Their 21,000 sq. ft. facility with diamond turning and injection molding capabilities sets the standard."

Howard Steinberg

"Apollo's polymer injection molding service delivered our medical device components with exceptional consistency and quality. Their 25+ years of assembly experience ensured perfect execution."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo provided design verification and tolerance analysis. Their dual expertise solved our biggest manufacturing challenge seamlessly."

James Kowalski

"Apollo's optical manufacturing services transformed our product development cycle. Their end-to-end capabilities and proven expertise made them the obvious choice for our precision optics."

Michael Torres

"Timeline was critical for our aerospace project. Apollo delivered single-point diamond turning prototypes in record time while maintaining sub-wavelength surface finish specifications."

Rebecca Hartmann

"Apollo's Zeonex material expertise and anti-reflective coating capabilities provided cost-effective solutions without compromising optical performance. ROI exceeded our projections."

David Patel

"Working with Apollo for 8 years has been transformative. Their diffractive optics expertise and dedicated partnership ensure every project succeeds. Truly a trusted advisor."

Patricia Williamson

"Their metrology and testing capabilities using Zeiss CMM and Zygo interferometers verified our microlens arrays met specifications. Technical precision was outstanding."

Dr. Eric Vandewater

"As an industry peer, I recommend Apollo's optical manufacturing services as market leaders. Their 21,000 sq. ft. facility with diamond turning and injection molding capabilities sets the standard."

Howard Steinberg

"Apollo's polymer injection molding service delivered our medical device components with exceptional consistency and quality. Their 25+ years of assembly experience ensured perfect execution."

Dr. Sarah Chen

"We struggled with tight optical tolerances until Apollo provided design verification and tolerance analysis. Their dual expertise solved our biggest manufacturing challenge seamlessly."

James Kowalski

"Apollo's optical manufacturing services transformed our product development cycle. Their end-to-end capabilities and proven expertise made them the obvious choice for our precision optics."

Michael Torres

"Timeline was critical for our aerospace project. Apollo delivered single-point diamond turning prototypes in record time while maintaining sub-wavelength surface finish specifications."

Rebecca Hartmann

"Apollo's Zeonex material expertise and anti-reflective coating capabilities provided cost-effective solutions without compromising optical performance. ROI exceeded our projections."

David Patel

"Working with Apollo for 8 years has been transformative. Their diffractive optics expertise and dedicated partnership ensure every project succeeds. Truly a trusted advisor."

Patricia Williamson

"Their metrology and testing capabilities using Zeiss CMM and Zygo interferometers verified our microlens arrays met specifications. Technical precision was outstanding."

Dr. Eric Vandewater

"As an industry peer, I recommend Apollo's optical manufacturing services as market leaders. Their 21,000 sq. ft. facility with diamond turning and injection molding capabilities sets the standard."

Howard Steinberg
The Apollo Advantage

Why Choose Apollo Optical Systems?

Your trusted partner for precision optics with proven performance and innovation.

End-to-End Capabilities

Complete optical solutions under one roof from design to final assembly.

Proven Expertise

Over 20 years of precision optical manufacturing experience since 2002.

Quality Assurance

Advanced metrology and testing capabilities ensuring consistent high-quality performance.

Innovation Focus

Cutting-edge manufacturing technologies enabling new product designs and scalable solutions.

Meet The Apollo Team

Precision optics experts delivering innovative manufacturing solutions.

Apollo Optical Systems was born from innovation, originating as a spin-off from the University of Rochester's prestigious Institute of Optics in 1989. Founded by Dr. G. Michael Morris, Dr. Dean Faklis, and Dr. Milton Chang, our company emerged from cutting-edge research to commercialize diffractive and micro-optics technologies. After navigating industry changes and a management buyout in 2002, Apollo has established itself as a world leader in precision polymer optics. Today, we operate from our state-of-the-art 21,000 sq. ft. facility in Rochester, NY, continuing our legacy of bringing advanced optical technologies from research laboratories to real-world applications across medical, defense, automotive, and industrial sectors.

20+ YearsManufacturing Excellence
21,000 sq ftAdvanced Facility
Global PartnersTrusted Worldwide

Frequently Asked Questions

What types of optical components can Apollo manufacture?

We manufacture a wide range of optical components including aspheric and spherical lenses, diffractive optics, Fresnel lenses, microlens arrays, and custom assemblies using materials like acrylic, Zeonex, Zeonor, Ultem, and various metals.

What is single-point diamond turning and what are its advantages?

Do you provide optical coating services?

What volume capabilities do you have for production?

Can you handle both design and manufacturing?

What quality control measures do you have in place?

What industries do you serve?

How long does it typically take to complete a project?

Ready to Start Your Optical Project?

Contact our engineering team to discuss your specific optical manufacturing requirements.

Innovation & Excellence

Awards and Recognition

University of Rochester Institute of Optics certification logo

University of Rochester Heritage

Institute of Optics Legacy

SBIR program certification logo

SBIR Program Recognition

Government Technology Development

ISO quality standards certification logo

ISO Quality Standards

Manufacturing Excellence

Ready to Transform Your Optical Designs?

Contact our precision optics experts to discuss your custom manufacturing requirements and get a detailed project quote.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at