Precision Injection Molding of Plastic Parts

Transform your concepts into high-quality plastic components with Apollo Optical Systems' precision injection molding capabilities. Our advanced polymer processing technology delivers consistent, dimensionally accurate parts for optical, medical, and industrial applications, ensuring superior performance and reliability in every molded component.

Precision injection molding machine producing high-quality plastic optical components

Our Precision Injection Molding Services

Complete polymer processing solutions from material selection to finished components.

Polymer Injection Molding

Advanced injection molding technology producing consistent, high-quality polymer parts with exceptional precision and repeatability for optical and industrial applications.

Optical Material Processing

Specialized expertise in processing optical-grade polymers including Acrylic, Zeonex, Zeonor, Ultem, and Styrene for demanding optical applications.

Assembly Services

Comprehensive assembly capabilities for polymer-based products, from UV cemented doublets to complex multi-element assemblies with volumes from prototypes to mass production.

Design for Manufacturing

Specialized DFM analysis ensuring designs are optimized for production, balancing performance requirements with manufacturing capabilities and cost-effectiveness.

Metrology and Testing

Advanced in-house metrology capabilities using coordinate measuring systems, interferometers, and optical profilers to ensure precise quality control.

Tolerance Analysis

Comprehensive tolerance analysis services ensuring manufacturing specifications meet optical system performance requirements through engineering collaboration.

Precision Engineering

Advanced Polymer Processing for Critical Applications

Apollo Optical Systems combines decades of polymer injection molding expertise with cutting-edge technology to deliver precision plastic components. Our advanced molding capabilities produce consistent, high-quality parts for optical, medical, and industrial applications, with specialized expertise in optical-grade polymers and complex geometries that meet the most demanding specifications.

Precision injection molded plastic optical components with high clarity
Proven Results

Success Stories

Trusted by global leaders in medical technology and precision optics.

"Apollo's polymer injection molding delivers exceptional optical quality. Our acrylic components consistently meet tight tolerances with outstanding clarity and surface finish."

Dr. Sarah Chen

"We struggled with diffractive surface quality until Apollo stepped in. Their single-point diamond turning mastery solved our prototype challenges and accelerated our product timeline significantly."

James Peterson

"Apollo's precision injection molding expertise in Zeonex materials has given us the competitive edge we needed in the medical diagnostics space. Their end-to-end capabilities are unmatched."

Michael Rodriguez

"Turnaround time was critical for our aerospace program. Apollo mobilized their assembly team quickly and delivered 500 complex micro-optical assemblies on schedule without compromising quality."

Lieutenant Colonel Thomas Wright

"Apollo's metrology and testing capabilities provide unparalleled confidence in our optical components. Combined with their design for manufacturing expertise, we achieved superior cost-effectiveness at volume."

Patricia Alvarez

"Twenty years working with Apollo's team has proven their commitment to precision. Their tolerance analysis and optical coating services consistently exceed our demanding specifications."

Dr. Robert Hamilton

"Apollo's anti-reflective coating process on our Ultem components achieved exceptional performance across UV and visible wavelengths. Their expertise in polymer coatings is genuinely specialized."

Elena Kowalski

"As an industry peer, I recognize Apollo as the trusted leader in precision injection molding for demanding applications. Their Rochester facility and proven partnerships set the market standard."

David Morrison

"Apollo's polymer injection molding delivers exceptional optical quality. Our acrylic components consistently meet tight tolerances with outstanding clarity and surface finish."

Dr. Sarah Chen

"We struggled with diffractive surface quality until Apollo stepped in. Their single-point diamond turning mastery solved our prototype challenges and accelerated our product timeline significantly."

James Peterson

"Apollo's precision injection molding expertise in Zeonex materials has given us the competitive edge we needed in the medical diagnostics space. Their end-to-end capabilities are unmatched."

Michael Rodriguez

"Turnaround time was critical for our aerospace program. Apollo mobilized their assembly team quickly and delivered 500 complex micro-optical assemblies on schedule without compromising quality."

Lieutenant Colonel Thomas Wright

"Apollo's metrology and testing capabilities provide unparalleled confidence in our optical components. Combined with their design for manufacturing expertise, we achieved superior cost-effectiveness at volume."

Patricia Alvarez

"Twenty years working with Apollo's team has proven their commitment to precision. Their tolerance analysis and optical coating services consistently exceed our demanding specifications."

Dr. Robert Hamilton

"Apollo's anti-reflective coating process on our Ultem components achieved exceptional performance across UV and visible wavelengths. Their expertise in polymer coatings is genuinely specialized."

Elena Kowalski

"As an industry peer, I recognize Apollo as the trusted leader in precision injection molding for demanding applications. Their Rochester facility and proven partnerships set the market standard."

David Morrison

"Apollo's polymer injection molding delivers exceptional optical quality. Our acrylic components consistently meet tight tolerances with outstanding clarity and surface finish."

Dr. Sarah Chen

"We struggled with diffractive surface quality until Apollo stepped in. Their single-point diamond turning mastery solved our prototype challenges and accelerated our product timeline significantly."

James Peterson

"Apollo's precision injection molding expertise in Zeonex materials has given us the competitive edge we needed in the medical diagnostics space. Their end-to-end capabilities are unmatched."

Michael Rodriguez

"Turnaround time was critical for our aerospace program. Apollo mobilized their assembly team quickly and delivered 500 complex micro-optical assemblies on schedule without compromising quality."

Lieutenant Colonel Thomas Wright

"Apollo's metrology and testing capabilities provide unparalleled confidence in our optical components. Combined with their design for manufacturing expertise, we achieved superior cost-effectiveness at volume."

Patricia Alvarez

"Twenty years working with Apollo's team has proven their commitment to precision. Their tolerance analysis and optical coating services consistently exceed our demanding specifications."

Dr. Robert Hamilton

"Apollo's anti-reflective coating process on our Ultem components achieved exceptional performance across UV and visible wavelengths. Their expertise in polymer coatings is genuinely specialized."

Elena Kowalski

"As an industry peer, I recognize Apollo as the trusted leader in precision injection molding for demanding applications. Their Rochester facility and proven partnerships set the market standard."

David Morrison
The Apollo Advantage

Why Choose Apollo Optical Systems?

Leading the industry in precision polymer injection molding since 2002.

End-to-End Capabilities

Complete in-house manufacturing from design and tooling to molding, coating, and assembly.

Proven Expertise

Over 20 years of specialized experience in precision optical polymer processing and manufacturing.

Advanced Technology

State-of-the-art injection molding equipment and metrology systems in our 21,000 sq. ft. facility.

Quality Without Compromise

ISO, FDA, and GMP protocols ensure consistent quality and performance in every component.

Meet The Apollo Team

Experienced engineers and precision manufacturing specialists.

Apollo Optical Systems was born from innovation, originating as a spin-off from the University of Rochester's Institute of Optics in 1989. After navigating industry changes and a management buyout in 2002, Apollo has established itself as a world leader in precision polymer optics. Operating from our advanced 21,000 sq. ft. facility in Rochester, NY, we combine decades of research-backed expertise with cutting-edge manufacturing capabilities to serve global leaders across medical, aerospace, and industrial markets.

Since 2002Years of Manufacturing Excellence
21,000 sq. ft.Advanced Manufacturing Facility
Global LeadersTrusted by Industry Partners

Frequently Asked Questions

What materials can you injection mold?

We specialize in optical-grade polymers including Acrylic (PMMA), Zeonex, Zeonor, Ultem (PEI), and Styrene, each selected for specific optical and mechanical properties required by your application.

What tolerances can you achieve with injection molding?

Do you offer design for manufacturing services?

What volume ranges do you support?

Can you provide secondary operations and assembly?

What quality standards do you follow?

Do you provide tooling design and fabrication?

What industries do you serve?

Need Technical Guidance?

Our engineering team is ready to discuss your precision injection molding requirements.

Trusted & Certified

Awards and Recognition

ISO certification logo

ISO Certified

Quality management system certification

FDA compliance certification

FDA Compliant

Medical device manufacturing standards

GMP certification logo

GMP Protocols

Good manufacturing practice compliance

Ready to Start Your Precision Injection Molding Project?

Contact our engineering team to discuss your requirements and receive a detailed project proposal.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com