Apollo Optical Systems Services for Precision Alignment

Apollo Optical Systems delivers cutting-edge precision alignment solutions through advanced optical design, single-point diamond turning, and state-of-the-art metrology. Our comprehensive capabilities ensure your optical systems achieve optimal performance with micron-level accuracy, from prototype development to high-volume production manufacturing.

Precision optical alignment equipment and measurement tools in manufacturing facility

Our Precision Alignment Services

Complete optical precision solutions from design through manufacturing and testing.

Optical Design

Comprehensive optical and mechanical design services with integrated opto-mechanical solutions, tolerance analysis, and design verification using industry-leading software platforms.

Diamond Turning

Single-point diamond turning services producing optical surfaces with sub-micron accuracy, achieving 13 Å RMS surface finish in metals and precise optical geometries.

Metrology Testing

Advanced measurement capabilities including interferometry, coordinate measuring systems, and surface profiling to validate optical performance and ensure precision alignment.

Diffractive Optics

Large aperture, lightweight diffractive optical elements that improve performance, reduce system weight and complexity while maintaining precision alignment specifications.

Tolerance Analysis

Comprehensive manufacturing tolerance analysis ensuring accurate optical system performance through collaboration between optical and mechanical engineering teams.

Assembly Services

Precision assembly of polymer-based optical products with 25+ years experience, from UV bonded doublets to complex multi-element systems with strict alignment requirements.

Service Process

Our 5-Step Precision Alignment Process

Design Analysis and Requirements Review

We thoroughly analyze your optical system requirements, conducting detailed design verification and tolerance analysis to ensure optimal alignment specifications can be achieved within manufacturing constraints.

Precision Manufacturing Setup

Component Fabrication

Metrology Validation

Final Assembly and Quality Assurance

Trusted by Industry Leaders

Success Stories

Delivering precision optical solutions for medical, defense, and industrial applications worldwide.

"Apollo Optical Systems' Single-Point Diamond Turning capabilities delivered exceptional surface finishes for our precision optical components. Their 30-50 Å RMS surface finish in metals exceeded our specifications and accelerated our time-to-market significantly."

Dr. James Patterson

"We struggled with polymer coating quality until we partnered with apollo optical systems. Their expertise in temperature-controlled coating processes for plastic components solved our AR coating challenges perfectly."

Sarah Chen

"For our medical device line, apollo optical systems provided comprehensive Optical and Mechanical Design services. Their integrated approach helped us manage complexity and reduce design cycles by 40%."

Michael Torres

"When we needed urgent prototypes for our automotive display systems, their rapid Injection Molding turnaround and assembly capabilities delivered quality parts within our tight deadline without compromising precision."

Kenji Yamamoto

"Their Polymer Injection Molding service provided excellent cost-effectiveness for our high-volume lighting applications. The consistent quality across production runs ensures performance reliability for our customers."

Elizabeth Brooks

"Twenty years of partnership with this company speaks volumes. Their Metrology and Testing capabilities ensure every component meets our demanding specifications, and their team's reliability is unmatched."

Robert Goldman

"Their Zeonex and Zeonor material expertise solved our thermal stability challenges. The technical depth of their engineering team and precision manufacturing capabilities give us competitive advantage in our market."

Dr. Priya Desai

"As an industry leader, we rely on apollo optical systems for diffractive optics and tolerance analysis. Their proven expertise in managing complexity while maintaining performance standards positions us ahead of competitors."

Vikram Patel

"Apollo Optical Systems' Single-Point Diamond Turning capabilities delivered exceptional surface finishes for our precision optical components. Their 30-50 Å RMS surface finish in metals exceeded our specifications and accelerated our time-to-market significantly."

Dr. James Patterson

"We struggled with polymer coating quality until we partnered with apollo optical systems. Their expertise in temperature-controlled coating processes for plastic components solved our AR coating challenges perfectly."

Sarah Chen

"For our medical device line, apollo optical systems provided comprehensive Optical and Mechanical Design services. Their integrated approach helped us manage complexity and reduce design cycles by 40%."

Michael Torres

"When we needed urgent prototypes for our automotive display systems, their rapid Injection Molding turnaround and assembly capabilities delivered quality parts within our tight deadline without compromising precision."

Kenji Yamamoto

"Their Polymer Injection Molding service provided excellent cost-effectiveness for our high-volume lighting applications. The consistent quality across production runs ensures performance reliability for our customers."

Elizabeth Brooks

"Twenty years of partnership with this company speaks volumes. Their Metrology and Testing capabilities ensure every component meets our demanding specifications, and their team's reliability is unmatched."

Robert Goldman

"Their Zeonex and Zeonor material expertise solved our thermal stability challenges. The technical depth of their engineering team and precision manufacturing capabilities give us competitive advantage in our market."

Dr. Priya Desai

"As an industry leader, we rely on apollo optical systems for diffractive optics and tolerance analysis. Their proven expertise in managing complexity while maintaining performance standards positions us ahead of competitors."

Vikram Patel

"Apollo Optical Systems' Single-Point Diamond Turning capabilities delivered exceptional surface finishes for our precision optical components. Their 30-50 Å RMS surface finish in metals exceeded our specifications and accelerated our time-to-market significantly."

Dr. James Patterson

"We struggled with polymer coating quality until we partnered with apollo optical systems. Their expertise in temperature-controlled coating processes for plastic components solved our AR coating challenges perfectly."

Sarah Chen

"For our medical device line, apollo optical systems provided comprehensive Optical and Mechanical Design services. Their integrated approach helped us manage complexity and reduce design cycles by 40%."

Michael Torres

"When we needed urgent prototypes for our automotive display systems, their rapid Injection Molding turnaround and assembly capabilities delivered quality parts within our tight deadline without compromising precision."

Kenji Yamamoto

"Their Polymer Injection Molding service provided excellent cost-effectiveness for our high-volume lighting applications. The consistent quality across production runs ensures performance reliability for our customers."

Elizabeth Brooks

"Twenty years of partnership with this company speaks volumes. Their Metrology and Testing capabilities ensure every component meets our demanding specifications, and their team's reliability is unmatched."

Robert Goldman

"Their Zeonex and Zeonor material expertise solved our thermal stability challenges. The technical depth of their engineering team and precision manufacturing capabilities give us competitive advantage in our market."

Dr. Priya Desai

"As an industry leader, we rely on apollo optical systems for diffractive optics and tolerance analysis. Their proven expertise in managing complexity while maintaining performance standards positions us ahead of competitors."

Vikram Patel
The Apollo Advantage

Why Choose Apollo Optical Systems?

The Apollo Difference in precision optics manufacturing and alignment.

End-to-End

Complete capabilities from design through manufacturing, assembly, and testing under one roof.

Proven Expertise

Over 20 years of precision optics experience with advanced manufacturing and metrology capabilities.

Micron Precision

Sub-micron accuracy with 13 Å RMS surface finishes and quarter-wave optical performance.

Scalable Solutions

From prototype development to high-volume production with consistent quality and performance.

Meet The Apollo Team

Precision optics experts dedicated to your success.

Apollo Optical Systems was born from the renowned University of Rochester Institute of Optics legacy, carrying forward decades of innovation in precision optical technologies. Founded in 2002 through a management buyout, we operate from our 21,000 sq. ft. Rochester, NY facility, equipped with the most advanced optical manufacturing capabilities. Our team combines deep academic research backgrounds with practical manufacturing expertise, enabling us to tackle the most challenging precision alignment projects. We've built our reputation by delivering optical solutions that accelerate time-to-market while ensuring performance with uncompromising precision and consistency for customers across medical, defense, aerospace, and industrial markets.

20+ YearsPrecision Optics Experience
Sub-MicronAlignment Accuracy
21,000 sq ftAdvanced Manufacturing Facility

Frequently Asked Questions

What precision alignment tolerances can Apollo Optical Systems achieve?

We achieve sub-micron alignment accuracy with surface finishes as low as 13 Å RMS in metals and 30-50 Å RMS in polymers, with optical performance typically better than quarter-wave peak-to-valley surface figure.

What materials can be used for precision optical components?

How do you verify precision alignment during manufacturing?

Can you handle both prototype and production volumes?

What industries do you serve for precision alignment applications?

How long does a typical precision alignment project take?

Do you provide design verification services?

What coating options are available for precision optical components?

Need Precision Alignment Expertise?

Discuss your project requirements with our optical engineering specialists.

Trusted & Proven

Awards and Recognition

University of Rochester Institute of Optics certification badge

University of Rochester Legacy

Institute of Optics heritage and expertise.

SBIR program participation certification

SBIR Program Participant

Government-supported research and development.

DARPA technology partnership certification

DARPA Technology Partner

Advanced defense technology development.

Ready to Achieve Precision Alignment Excellence?

Contact our optical engineering team to discuss your precision alignment requirements and receive a detailed project proposal.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at