Precision Plastics Products and Services

Advanced precision plastic optical components and manufacturing services for demanding applications across medical, defense, automotive, and commercial industries. From single-point diamond turning to injection molding, we deliver exceptional optical performance with proven reliability and cost-effective scaling solutions.

Precision plastic optical components and manufacturing equipment

Our Precision Plastics Services

Complete optical manufacturing solutions from design to assembly for high-performance polymer components.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, diffractive, and Fresnel surfaces with exceptional surface finishes and tight tolerances.

Polymer Injection Molding

High-volume production of consistent, high-quality optical components with innovative bonding processes for doublets and triplets.

Optical Coating Services

Advanced thin-film coatings including anti-reflective, mirror, and custom solutions specifically optimized for polymer optical components.

Optical Design & Engineering

Comprehensive optical and mechanical design services with integrated opto-mechanical solutions using industry-leading software platforms.

Assembly Services

Expert assembly of complex optical systems from UV bonded doublets to 34-element assemblies with ISO, FDA, and Standard compliance.

Metrology & Testing

Extensive quality verification using advanced interferometry, coordinate measuring systems, and optical profiling equipment.

Proven Expertise

End-to-End Precision Optical Solutions

Apollo Optical Systems combines decades of optical engineering expertise with advanced manufacturing capabilities to deliver precision polymer optical components. Our integrated approach from design through production ensures optimal performance, cost-effectiveness, and reliable scalability for your most demanding applications across medical, defense, and commercial markets.

Advanced optical manufacturing process with precision equipment
Trusted By Leaders

Success Stories

Delivering precision optical solutions for industry leaders worldwide.

"Apollo's Single-Point Diamond Turning capabilities are outstanding. We needed custom asymmetrical optical components, and their Precitech lathes delivered 60 Å RMS finishes consistently."

Dr. James Chen

"We were struggling with polymer injection molding tolerances for our medical devices. Apollo's Design for Manufacturing review solved our production bottleneck and reduced scrap by 40%."

Maria Rodriguez

"Apollo's expertise in precision plastics makes them an indispensable partner. Their diffractive optics reduced our system weight by 35% while improving optical performance significantly."

Steven Walsh

"We needed 50,000 microlens arrays in three weeks. Apollo's assembly team delivered on schedule with zero defects. Their responsiveness and quality are unmatched in our industry."

Patricia Lee

"Switched to Apollo's Zeonex material expertise and their AR coating services. The cost-effectiveness combined with superior optical clarity made immediate ROI on our virtual reality headset line."

Michael Torres

"We've partnered with Apollo for eight years on diffractive and refractive hybrid systems. Their consistency, integrity, and willingness to solve complex problems make them irreplaceable."

Dr. Robert Schmidt

"Apollo's Metrology and Testing equipment—particularly their Zygo NewView interferometer—caught surface finish issues our supplier missed. Their precision standards exceed industry expectations."

Jennifer Abbott

"As a precision plastics provider, Apollo delivers confidence in performance with secure supply chain capabilities. Their integrated optical and mechanical design services position them as market leaders."

David Kimura

"Apollo's Single-Point Diamond Turning capabilities are outstanding. We needed custom asymmetrical optical components, and their Precitech lathes delivered 60 Å RMS finishes consistently."

Dr. James Chen

"We were struggling with polymer injection molding tolerances for our medical devices. Apollo's Design for Manufacturing review solved our production bottleneck and reduced scrap by 40%."

Maria Rodriguez

"Apollo's expertise in precision plastics makes them an indispensable partner. Their diffractive optics reduced our system weight by 35% while improving optical performance significantly."

Steven Walsh

"We needed 50,000 microlens arrays in three weeks. Apollo's assembly team delivered on schedule with zero defects. Their responsiveness and quality are unmatched in our industry."

Patricia Lee

"Switched to Apollo's Zeonex material expertise and their AR coating services. The cost-effectiveness combined with superior optical clarity made immediate ROI on our virtual reality headset line."

Michael Torres

"We've partnered with Apollo for eight years on diffractive and refractive hybrid systems. Their consistency, integrity, and willingness to solve complex problems make them irreplaceable."

Dr. Robert Schmidt

"Apollo's Metrology and Testing equipment—particularly their Zygo NewView interferometer—caught surface finish issues our supplier missed. Their precision standards exceed industry expectations."

Jennifer Abbott

"As a precision plastics provider, Apollo delivers confidence in performance with secure supply chain capabilities. Their integrated optical and mechanical design services position them as market leaders."

David Kimura

"Apollo's Single-Point Diamond Turning capabilities are outstanding. We needed custom asymmetrical optical components, and their Precitech lathes delivered 60 Å RMS finishes consistently."

Dr. James Chen

"We were struggling with polymer injection molding tolerances for our medical devices. Apollo's Design for Manufacturing review solved our production bottleneck and reduced scrap by 40%."

Maria Rodriguez

"Apollo's expertise in precision plastics makes them an indispensable partner. Their diffractive optics reduced our system weight by 35% while improving optical performance significantly."

Steven Walsh

"We needed 50,000 microlens arrays in three weeks. Apollo's assembly team delivered on schedule with zero defects. Their responsiveness and quality are unmatched in our industry."

Patricia Lee

"Switched to Apollo's Zeonex material expertise and their AR coating services. The cost-effectiveness combined with superior optical clarity made immediate ROI on our virtual reality headset line."

Michael Torres

"We've partnered with Apollo for eight years on diffractive and refractive hybrid systems. Their consistency, integrity, and willingness to solve complex problems make them irreplaceable."

Dr. Robert Schmidt

"Apollo's Metrology and Testing equipment—particularly their Zygo NewView interferometer—caught surface finish issues our supplier missed. Their precision standards exceed industry expectations."

Jennifer Abbott

"As a precision plastics provider, Apollo delivers confidence in performance with secure supply chain capabilities. Their integrated optical and mechanical design services position them as market leaders."

David Kimura
The Apollo Advantage

Why Choose Apollo Optical Systems?

Your trusted partner in precision optics with proven capabilities and performance.

End-to-End Capabilities

Complete in-house optical design, manufacturing, coating, and assembly services under one roof.

Proven Expertise

Over 20 years of precision optics experience with advanced diamond turning and molding capabilities.

Quality Assurance

Comprehensive metrology and testing with ISO, FDA, and Standard protocol compliance.

Scalable Solutions

From prototypes to high-volume production with cost-effective pathways to scale.

Meet The Apollo Team

Precision optics experts delivering innovative solutions.

Founded through a management buyout in 2002, Apollo Optical Systems carries forward the innovative legacy of Rochester Photonics Corporation, originally established as a University of Rochester Institute of Optics spin-off. Our team of optical engineers and manufacturing specialists operates from a state-of-the-art 21,000 sq. ft. facility in Rochester, NY, equipped with advanced single-point diamond turning, injection molding, and precision assembly capabilities. We are committed to pushing the boundaries of precision polymer optics while delivering reliable, cost-effective solutions that accelerate our clients' time-to-market and enable breakthrough product designs across medical, defense, and commercial applications.

20+ YearsOptical Manufacturing Excellence
21,000 sq. ft.Advanced Manufacturing Facility
Multi-IndustryMedical, Defense & Commercial

Frequently Asked Questions

What optical materials can you work with?

We specialize in various polymer materials offering specific optical and performance characteristics for different applications.

What surface finishes can you achieve with diamond turning?

Can you handle both prototyping and high-volume production?

What coating services do you provide?

Do you provide optical design services?

What is your typical lead time for custom projects?

Can you assist with design for manufacturing optimization?

Still Have Questions?

Talk to our optical engineering experts for a free consultation.

Trusted & Certified

Awards and Recognition

ISO certification logo

ISO Certified

Quality management systems compliance

FDA compliance certification

FDA Compliant

Medical device manufacturing standards

Standard certification logo

Standard Protocols

Good manufacturing practice standards

Ready to Discuss Your Precision Optics Project?

Contact our optical engineering team to explore how we can deliver the precision and performance your application demands.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com