ISO 13485-2016 certified

ISO 13485-2016 Certified

Custom Optic Solutions for Precision Manufacturing

Apollo Optical Systems delivers precision-engineered custom optical solutions for demanding manufacturing applications across medical, automotive, defense, and industrial sectors. Our comprehensive portfolio includes refractive and diffractive optical elements, aspheric and Fresnel lenses, beam shapers, and illumination systems manufactured using advanced polymer injection molding and single-point diamond turning. With ISO 13485-2016 certification and over 20 years of expertise, we provide lightweight, cost-effective optical components with exceptional surface finishes and tight tolerances for applications requiring superior optical performance.

Freeform Lenses
Refractive Optical Elements
Precision Polymer Optics for VR Headsets
Polymer LED Lenses
Precision Polymer Microscope Objective Lenses
Fresnel Lenses
Diffractive Optical Elements
Aspheric Lenses
Optical Windows
Engineered Illumination Systems
Engineered Illumination Light Guides
Aerospace Optical Components
Substrate-Guided TIR Light Pipes
Beam Shapers
Beam Splitters
Optical Diffusers

Our Range of Products
Freeform Lenses

Freeform Lenses

  • 97-99% diffraction efficiency
  • 1.5 nanometer surface finish
  • Wide material compatibility
Refractive Optical Elements

Refractive Optical Elements

  • Large aperture lightweight design
  • Reduces system weight and cost
  • Corrects wavefront aberrations
Precision Polymer Optics for VR Headsets

Precision Polymer Optics for VR Headsets

  • Lightweight polymer construction
  • Tight manufacturing tolerances
  • Complex surface geometries
Polymer LED Lenses

Polymer LED Lenses

  • Chemically stable materials
  • Flexible mechanical design
  • Beam shaping capability
Precision Polymer Microscope Objective Lenses

Precision Polymer Microscope Objective Lenses

  • Medical-grade precision
  • ISO 13485-2016 certified
  • Non-toxic polymer materials
Fresnel Lenses

Fresnel Lenses

  • Large aperture capability
  • Eliminates exotic materials
  • ½ wave peak-to-valley accuracy

Showing 1 to 6 of 16 results

Frequently Asked Questions

What manufacturing methods does Apollo Optical Systems use for custom optics?

We utilize both polymer injection molding for high-volume production and single-point diamond turning for prototyping and precision components, ensuring optimal manufacturing for your specific application requirements.

What materials are available for custom optical components?

Is Apollo Optical Systems certified for medical device manufacturing?

What is the typical size range for custom optical components?

What surface finishes can be achieved with your manufacturing processes?

Do you offer optical coating services?

What lead times should I expect for custom optical solutions?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Devices

Medical Devices

Precision polymer optics for endoscopes, diagnostic equipment, optical covers, and medical sensing applications with ISO 13485-2016 certification.

Automotive Systems

Automotive Systems

Custom optical components for ADAS sensors, LIDAR windows, LED lighting systems, and interior/exterior automotive illumination applications.

Defense & Aerospace

Defense & Aerospace

Lightweight optical solutions for scopes, night vision devices, emergency lighting, compound parabolic reflectors for landing lights, and tactical systems.

VR/AR Display Technology

VR/AR Display Technology

High-precision polymer optics for virtual reality headsets, augmented reality displays, head-mounted displays, and smartphone camera systems.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Precision Polymer Microscope Objective Lenses | Precision Polymer Optics Components and Manufacturing

Precision Polymer Optics Components and Manufacturing

Apollo Optical Systems specializes in precision polymer optical components including aspheric lenses, diffractive elements, Fresnel lenses, and beam shapers. Our advanced manufacturing capabilities deliver lightweight, cost-effective optical solutions for medical devices, automotive systems, VR/AR displays, and lighting applications with exceptional precision and quality. Precision polymer optics can deliver complex geometry, weight reduction, integrated functionality, and production efficiency. But only when material behavior is understood, tooling is designed for optical surfaces, molding processes are tightly controlled, and environmental validation is completed early. Precision in polymer optics is not about polish alone. It is about stability under real manufacturing conditions.
Refractive Optical Elements | Precision Optics Components for Industrial Applications

Precision Optics Components for Industrial Applications

Premium precision optical components engineered for demanding industrial applications. Our comprehensive portfolio includes refractive elements, diffractive optics, Fresnel lenses, and specialized solutions for medical, automotive, aerospace, and lighting systems. Each component delivers exceptional optical performance with tight manufacturing tolerances.
Freeform Lenses | Custom Optics Solutions for Precision Manufacturing

Custom Optics Solutions for Precision Manufacturing

Custom optics solutions for precision manufacturing encompass advanced refractive, diffractive, and freeform optical elements engineered for medical devices, automotive systems, VR/AR displays, and aerospace applications. Apollo Optical Systems delivers lightweight, high-performance polymer and metal optics manufactured through injection molding and single-point diamond turning, achieving surface finishes down to 1.5 nanometers and tolerances within 0.002mm for applications demanding optical excellence. Custom optics are not about doing something exotic. They are about doing the necessary thing correctly, within real constraints. Successful custom optical programs combine realistic requirements, material and manufacturing awareness, disciplined tolerance control, and validation beyond nominal performance. That's what turns a custom design into a dependable component. Custom optics are justified when standard solutions fall short — and only when their limits are clearly understood. When designed with realism and discipline, custom optics enable systems that simply wouldn't work otherwise. That's the role custom optics are meant to play.

Why Medical, Automotive & Defense Industries Choose Apollo Optical Systems

ISO-Certified Quality Standards

ISO 13485-2016 certified manufacturing ensures medical-grade precision and regulatory compliance. Advanced metrology and testing validate every component to stringent specifications for mission-critical applications.

End-to-End Manufacturing Capabilities

Complete in-house capabilities from optical design through production. Single-point diamond turning, polymer injection molding, precision coating, and assembly in our 21,000 sq. ft. Rochester facility.

20+ Years of Optical Expertise

Trusted partner since 2002 with heritage from University of Rochester's Institute of Optics. Proven track record delivering lightweight, cost-effective optical solutions that accelerate time-to-market and enable innovative designs.

Request a Quote for Custom Optical Solutions

Connect with our optical engineering team to discuss your precision manufacturing requirements. We'll provide technical consultation and deliver a detailed quote within 48 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170. You can also send us a quick email at info@apollooptical.com.