ISO 13485-2016 Medical Device certified

ISO 13485-2016 Medical Device

Small Fresnel Lens Options and Applications Guide

Small Fresnel lenses represent a breakthrough in optical design, offering lightweight, large-aperture solutions that significantly reduce system weight and complexity. These precision-engineered polymer optics utilize concentric grooves to achieve the optical power of traditional lenses at a fraction of the thickness and weight. Ideal for applications in medical devices, automotive systems, VR/AR displays, and lighting, small Fresnel lenses deliver exceptional performance while minimizing material costs and enabling innovative product designs across diverse industries.

Fresnel Lenses
Freeform Lenses
Refractive Optical Elements
Precision Polymer Optics for VR Headsets
Polymer LED Lenses
Aerospace Optical Components
Diffractive Optical Elements
Beam Shapers
Aspheric Lenses
Precision Polymer Microscope Objective Lenses
Optical Windows
Engineered Illumination Light Guides
Engineered Illumination Systems
Optical Diffusers
Substrate-Guided TIR Light Pipes
Beam Splitters

Our Range of Products
Fresnel Lenses

Fresnel Lenses

  • Large aperture, lightweight design
  • Reduces system weight & complexity
  • Eliminates exotic materials need
Freeform Lenses

Freeform Lenses

  • 97-99% diffraction efficiency
  • 1.5nm RMS surface finish
  • Metal & polymer fabrication
Refractive Optical Elements

Refractive Optical Elements

  • 1mm to 300mm diameter range
  • <½ wave surface figure (polymers)
  • AR & reflective coating options
Precision Polymer Optics for VR Headsets

Precision Polymer Optics for VR Headsets

  • VR/AR optimized polymer optics
  • 0.002mm concentricity tolerance
  • High-volume injection molding
Polymer LED Lenses

Polymer LED Lenses

  • Chemically stable, non-toxic
  • Flexible mounting fiducials
  • Architectural to automotive use
Aerospace Optical Components

Aerospace Optical Components

  • Aerospace reading light systems
  • Emergency lighting solutions
  • Compound parabolic reflectors

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Frequently Asked Questions

What size range is available for small Fresnel lenses?

Small Fresnel lenses are available in sizes from 1mm to 300mm in diameter, accommodating applications from compact medical devices to large-format lighting systems.

What materials are used to manufacture Fresnel lenses?

What manufacturing methods are available for Fresnel lenses?

What surface figure accuracy can be achieved?

Are coating options available for Fresnel lenses?

What industries commonly use small Fresnel lenses?

Is Apollo Optical Systems certified for medical device manufacturing?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Medical Devices

Medical Devices

Precision Fresnel lenses for endoscopes, optical covers, medical sensing, diagnostic equipment, and surgical systems requiring lightweight, biocompatible polymer optics.

Automotive Systems

Automotive Systems

Small Fresnel lenses optimize automotive lighting, LIDAR windows, sensors, and ADAS systems with lightweight, durable polymer optics for interior and exterior applications.

Virtual & Augmented Reality

Virtual & Augmented Reality

Lightweight Fresnel lenses enable compact VR/AR headset designs, head-mounted displays, and smartphone cameras with precision optical performance and minimal weight.

Defense & Aerospace

Defense & Aerospace

Fresnel lenses serve tactical scopes, night vision devices, aerospace lighting systems, emergency lighting, and guidance systems requiring lightweight, ruggedized optical solutions.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

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Acrylic Fresnel Lenses - Precision PMMA Optical Solutions

Acrylic Fresnel lenses engineered from precision PMMA and advanced polymer materials. These lightweight optical elements reduce system complexity while improving performance over conventional glass optics. Available with spherical, aspheric, and diffractive surfaces for applications requiring large apertures and superior optical quality.
Fresnel Lenses | Plastic Fresnel Lens Magnifier Sheets

Plastic Fresnel Lens Magnifier Sheets

Plastic Fresnel lens magnifier sheets offer lightweight, cost-effective optical solutions for magnification and light concentration applications. These precision-engineered polymer optics provide superior performance compared to traditional glass alternatives while significantly reducing weight and manufacturing costs across medical, automotive, and consumer electronics industries. Plastic Fresnel lenses are problem-solving optics, not general-purpose replacements for conventional lenses. They work best when their optical limitations are understood, manufacturing realities are respected, tolerances are intentional, and validation reflects real operating conditions. Used correctly, they enable designs that would otherwise be impractical. Plastic Fresnel lenses deliver real value when thickness and weight matter, large apertures are required, and optical expectations are realistic. They are not about perfection. They are about efficient, manufacturable optical function. That's the role they are meant to play.
Fresnel Lenses | Fresnel Lens Wholesalers and Suppliers Guide

Fresnel Lens Wholesalers and Suppliers Guide

Apollo Optical Systems offers precision Fresnel lenses and optical components engineered for demanding applications across medical devices, automotive systems, and lighting technologies. Our advanced manufacturing capabilities include single-point diamond turning and polymer injection molding, delivering lightweight, high-performance solutions with exceptional surface quality and optical precision. Fresnel lenses are not interchangeable commodities once they enter engineered systems. Reliable outcomes depend on controlled tooling, material-aware manufacturing, functional tolerance allocation, and validation tied to real use. That's the difference between buying Fresnel lenses and supplying Fresnel optics.

Why Medical, Defense & Industrial Leaders Choose Apollo Optical Systems

ISO 13485-2016 Certified Quality

Medical device quality management certification ensures consistent precision and regulatory compliance for mission-critical optical applications across healthcare and defense sectors.

End-to-End Manufacturing Excellence

Complete in-house capabilities from single-point diamond turning to polymer injection molding, precision machining, advanced coating, and metrology in our 21,000 sq. ft. Rochester facility.

20+ Years of Innovation Leadership

Since 2002, pioneering precision polymer optics technology born from University of Rochester's Institute of Optics, serving medical, aerospace, automotive, and defense industries worldwide.

Request a Quote for Custom Fresnel Lens Solutions

Connect with our optical engineering experts to discuss your specific application requirements. Expect a detailed technical consultation within 24 hours.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170. You can also send us a quick email at info@apollooptical.com.