DIFFSYS CAM Software for Precision Optics Machining

We specialize in a wide range of complex optical surfaces, including spherical, aspheric, Fresnel, diffractive, toroidal, and freeform optics. This versatility allows us to create highly customized components that reduce system size, weight, and complexity for our clients' specific applications.

We machine and mold a variety of optical-grade polymers, including PMMA (Acrylic), Polycarbonate (PC), Polystyrene (PS), and Cyclic Olefin Polymers/Copolymers (COP/COC). The material choice depends on factors like refractive index, temperature stability, and application requirements for optimal performance.

Our primary manufacturing processes are Single-Point Diamond Turning (SPDT) and precision polymer injection molding. SPDT is ideal for prototyping and highly complex surfaces, while injection molding provides a cost-effective pathway to high-volume production without compromising on quality or tight tolerances.

We provide precision polymer optics for demanding industries including medical and life sciences (ISO 13485 certified), aerospace and defense, automotive systems, AR/VR displays, industrial lighting, and consumer electronics. Our components are engineered to perform reliably in these critical environments.

We achieve extremely tight manufacturing tolerances. For example, with precision injection molding, we can hold a center thickness tolerance of ±0.015 mm and surface roughness below 50 Å RMS. Our single-point diamond turning process offers even higher precision for the most demanding applications.

Yes, we offer comprehensive design and engineering services. Our team collaborates with clients on optical and mechanical design, design for manufacturability (DFM), and tolerance analysis. We provide end-to-end support to ensure your components are optimized for performance, quality, and scalable production.