Polyoptics Optical Components and Systems

Advanced optical components and systems engineered for precision applications across medical, defense, aerospace, and industrial markets. From single-point diamond turning to complete opto-mechanical assemblies, we deliver custom solutions that accelerate your time-to-market while ensuring uncompromising performance and consistency.

Precision optical components and systems manufacturing facility

Our Optical Components and Systems Services

Comprehensive optical solutions from design and prototyping to high-volume manufacturing and assembly.

Single-Point Diamond Turning

Precision machining of optical surfaces including aspheric, diffractive, and Fresnel elements with sub-micron accuracy across materials from polymers to metals.

Polymer Injection Molding

High-volume production of consistent optical components using advanced molding technology with unique bonding processes for complex assemblies.

Optical Design Services

Comprehensive optical and mechanical design capabilities including tolerance analysis, beam shaping, and integrated opto-mechanical solutions.

Precision Coatings

Anti-reflective, mirror, and custom thin-film coatings optimized for polymer optics with specialized techniques for temperature-sensitive materials.

Assembly Services

Complete optical assembly capabilities from UV bonded doublets to 34-element systems with volumes from prototypes to hundreds of thousands monthly.

Metrology & Testing

Advanced measurement capabilities including interferometry, coordinate measuring, and surface profiling to ensure optical performance specifications.

End-to-End Solutions

Precision Optics That Enable Innovation

We transform your optical concepts into reality through comprehensive manufacturing capabilities housed under one roof. Our proven expertise spans from initial design verification to high-volume production, ensuring your optical systems perform with precision and consistency while accelerating your time-to-market with cost-effective pathways to scale.

Advanced optical manufacturing and precision measurement equipment
Proven Results

Trusted Partnerships

Delivering precision optical solutions for leading organizations across multiple industries.

"Apollo's single-point diamond turning service delivered exceptional precision for our medical imaging optics. The 60 Å RMS surface finish in polymers exceeded our specifications and accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with coating polymer optics until Apollo stepped in. Their specialized polymer coating expertise solved our temperature sensitivity issues that glass-focused vendors couldn't address. Game changer."

James Mitchell

"Apollo's polyoptics solutions gave us a competitive edge in the AR/VR market. Their anti-reflective coatings and injection molding capabilities reduced our component costs while improving optical performance dramatically."

Michael Torres

"We needed custom microlens arrays prototyped in two weeks. Apollo delivered superior quality components on schedule using their injection molding process. Their responsiveness was outstanding."

Patricia Kumar

"Apollo's Zeonex material expertise paired with their design verification service provided excellent value. Their thorough tolerance analysis ensured our complex assembly succeeded on first production run."

Robert Williams

"Working with Apollo for the past eight years has been transformative. Their assembly services handle everything from prototypes to high-volume production with consistent quality and genuine partnership."

Elizabeth Foster

"Apollo's Nanoform 200 diamond turning lathes and metrology equipment enabled us to manufacture asymmetrical aspheric surfaces with <½ wave peak-to-valley accuracy. Technical excellence throughout."

David Patel

"As an industry peer, I recognize Apollo's polyoptics capabilities set them apart. Their vertically integrated approach from design through coating delivery ensures supply chain security and consistent performance."

Christopher Hayes

"Apollo's single-point diamond turning service delivered exceptional precision for our medical imaging optics. The 60 Å RMS surface finish in polymers exceeded our specifications and accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with coating polymer optics until Apollo stepped in. Their specialized polymer coating expertise solved our temperature sensitivity issues that glass-focused vendors couldn't address. Game changer."

James Mitchell

"Apollo's polyoptics solutions gave us a competitive edge in the AR/VR market. Their anti-reflective coatings and injection molding capabilities reduced our component costs while improving optical performance dramatically."

Michael Torres

"We needed custom microlens arrays prototyped in two weeks. Apollo delivered superior quality components on schedule using their injection molding process. Their responsiveness was outstanding."

Patricia Kumar

"Apollo's Zeonex material expertise paired with their design verification service provided excellent value. Their thorough tolerance analysis ensured our complex assembly succeeded on first production run."

Robert Williams

"Working with Apollo for the past eight years has been transformative. Their assembly services handle everything from prototypes to high-volume production with consistent quality and genuine partnership."

Elizabeth Foster

"Apollo's Nanoform 200 diamond turning lathes and metrology equipment enabled us to manufacture asymmetrical aspheric surfaces with <½ wave peak-to-valley accuracy. Technical excellence throughout."

David Patel

"As an industry peer, I recognize Apollo's polyoptics capabilities set them apart. Their vertically integrated approach from design through coating delivery ensures supply chain security and consistent performance."

Christopher Hayes

"Apollo's single-point diamond turning service delivered exceptional precision for our medical imaging optics. The 60 Å RMS surface finish in polymers exceeded our specifications and accelerated our time-to-market significantly."

Dr. Sarah Chen

"We struggled with coating polymer optics until Apollo stepped in. Their specialized polymer coating expertise solved our temperature sensitivity issues that glass-focused vendors couldn't address. Game changer."

James Mitchell

"Apollo's polyoptics solutions gave us a competitive edge in the AR/VR market. Their anti-reflective coatings and injection molding capabilities reduced our component costs while improving optical performance dramatically."

Michael Torres

"We needed custom microlens arrays prototyped in two weeks. Apollo delivered superior quality components on schedule using their injection molding process. Their responsiveness was outstanding."

Patricia Kumar

"Apollo's Zeonex material expertise paired with their design verification service provided excellent value. Their thorough tolerance analysis ensured our complex assembly succeeded on first production run."

Robert Williams

"Working with Apollo for the past eight years has been transformative. Their assembly services handle everything from prototypes to high-volume production with consistent quality and genuine partnership."

Elizabeth Foster

"Apollo's Nanoform 200 diamond turning lathes and metrology equipment enabled us to manufacture asymmetrical aspheric surfaces with <½ wave peak-to-valley accuracy. Technical excellence throughout."

David Patel

"As an industry peer, I recognize Apollo's polyoptics capabilities set them apart. Their vertically integrated approach from design through coating delivery ensures supply chain security and consistent performance."

Christopher Hayes
The Apollo Advantage

Why Choose Apollo Optical Systems?

Your trusted partner in precision optics with proven capabilities and unwavering commitment to quality.

End-to-End

Complete capabilities from design to high-volume production under one roof.

Proven Expertise

Over 20 years of precision optics innovation with University of Rochester heritage.

Quality Focus

ISO, FDA, and GMP protocols ensuring consistent performance and reliability.

Innovation Scale

Advanced manufacturing capabilities enabling new product designs and market expansion.

Expert Optical Engineering Team

Decades of combined expertise in precision optical systems.

Apollo Optical Systems builds on a rich legacy of optical innovation that began at the University of Rochester's Institute of Optics in 1989. Founded through a management buyout in 2002, our team combines academic excellence with practical manufacturing expertise. Operating from our 21,000 square foot Rochester, NY facility, we've evolved from research-focused beginnings to become a trusted partner for precision optical solutions across medical, defense, aerospace, and commercial markets. Our scientists and engineers bring deep experience with industry-leading design and manufacturing technologies, enabling us to deliver innovative solutions that meet the most demanding optical performance requirements.

20+ YearsPrecision Optics Experience
21,000 sq ftAdvanced Manufacturing Facility
Multiple IndustriesMedical, Defense, Aerospace & More

Frequently Asked Questions

What types of optical materials can you work with?

We specialize in optical-grade polymers including acrylic (PMMA), Zeonex, Zeonor, Ultem, and polystyrene, as well as metals like nickel, brass, copper, and aluminum for diamond turning applications.

What is your typical lead time for custom optical components?

Can you handle both prototype and high-volume production?

What optical design software do you use?

Do you provide optical coatings for polymer components?

What quality standards do you follow?

Can you assist with optical system design verification?

What industries do you serve?

Ready to Discuss Your Optical Project?

Connect with our optical engineers for expert consultation on your specific requirements.

Innovation & Quality

Awards and Recognition

University of Rochester Institute of Optics certification

University Heritage

Rochester Institute of Optics Legacy

ISO quality standards certification

ISO Compliance

Quality Management Standards

FDA compliance certification

FDA Protocols

Medical Device Manufacturing

Let's Bring Your Optical Vision to Life

Share your project requirements and we'll provide expert consultation on the best approach for your optical system needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 585-272-6170 You can also send us a quick email at info@apollooptical.com